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e) Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and
any other condition that may affect the power
tool's operation. If damaged, have the power tool
repaired before use. Many accidents are caused by
poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.
ASSEMBLY
Step 1
(Use fasteners from Fastener Bag 1) - Fit the Outer
Bearings (10) to the slotted side of the Slider (1) using
the M6 x 10 Screws (11) and M6 Hex Nuts (12) (Fig
1). Ensure the edge of the bearing is parallel with the
slider edge then tighten firmly.
Fit the Inner Bearings (13) to the opposite side of the
slider using the M6 x 30 Screws (14) and M6 Flange
Nuts (15). Ensure the slot in the bearing is located
closest to the slider edge.
Position the slider onto the tracks in the Router
Table with the slot in the inner bearings locating on
the aluminium inner track. Check for any sideways
movement of the slider on the inner track. Loosen
the inner bearings and twist them slightly to obtain
a firm running fit on the inner track. Ensure that the
inner bearings are tightened securely as accuracy will
be compromised, and tuning will be difficult when
assembled, if the inner track is loose.
Screw the Hold-down Knobs (16) onto the inner
bearing screws (they cut their own thread) do not over-
tighten. The slider should be held down but still able to
slide. In use: During operation the cut-away edges of
the knobs must face away from the inner track. When
fitting or removing the sliding insert turn the cut-away
edges toward the inner track.
Step 2
(Use fasteners from Fastener Bag 2) -
Locate the Pegged Spacers (17) into the four large
holes in the slider with the 'T' (shiny side) upwards.
Place the Fixed Fence (2) onto the pegged spacers,
(the pegs locate in the four large holes in its base).
Fasten in place using the M6 x 65 Coach Bolts (18),
GB
Washers (19) and M6 Nyloc Nuts (20). Do not over-
tighten.
Slide the Travel Stop (4) under the fixed fence. The
pivot pin on the end of the travel stop must point
upwards.
General Safety Instructions / Assembly
6
g) Use the power tool, accessories and tool bits etc.
in accordance with these instructions, taking into
account the working conditions and the work to
be performed. Use of the power tool for operations
different from those intended could result in a
hazardous situation.
5) Service
a) Have your power tool serviced by a qualified repair
person using only identical replacement parts.
This will ensure that the safety of the power tool is
maintained.
Fit an Adjustable Fence Spacer (23) to the slider, with
its lugs running in the long slot. Position the Adjustable
Fence (5) with the pivot pin on the travel stop locating
through the hole in its base. Tighten into position using
an M6 x 65 Coach Bolt (18) and Round Knob (24).
Attach the Outer Brace (3) to the other end of the
adjustable fence using the remaining Adjustable Fence
Spacer (23) by feeding an M6 x 65 Coach Bolt (18) into
the brace then fitting a Round Knob (24). Note that the
locating keys on the spacer engage in the long slot in
the outer brace.
Fit the other end of the fixed fence to the brace using
the Brace Spacer (21) (keys engaging in the short
slot), by feeding an M6 x 16 Coach Bolt into the Brace
Spacer (21) then fitting a Washer (19) and M6 Nyloc
Nut (20).
Tap the Tube Closures (25) into the ends of the outer
brace.
Step 3
(Use fasteners from Fastener Bag 3) -
Slide two M6 x 50 Coach Bolts (27) and one M6 x 12
Coach Bolt (28) into the channel in the top of each
fence. Note: It will be necessary to temporarily remove
one of the round knobs from the adjustable fence. The
order of the bolts is long - short - long.
Fit a Fence Clamp (29) and M6 Flange Nut (15) onto
each long bolt.
Slide each clamp approximately 100mm from the
fence ends, positioning their bases level with the front
of the fences. Tighten the flange nuts and loosely fit
the Round Knobs (24).
Place the MDF Fence Faces (6) onto the bottom lip
of each fence and slip under the clamps. Secure by
tightening the round knobs.
Fit the Stop Supports (30) to the short bolts and
tighten approximately in the middle of each fence
with M6 Flange Nuts (15). The correct position will be
determined later. Locate the fence caps, with hose
fitted, into the ends of the fences closest to the slider,
using the orientation.
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