ESAB 100i Manual De Instrucciones página 222

100i/200i/300i/400i
APÉNDICE 8: Esquema del sistema 300 A, 380-415 V PG 1
1
A
B
C
L1
1
L2
1
L3
1
Earth
1
CHASSIS GND
D
CB1
ON / OFF
FRONT PANEL
16 A
F1
8A, 500V, SB
E
J63 = Mini-Fit Jr goes to
J12 on T1 primary
400 VAC -- Single 18 AWG
in pins 1 & 12
480 VAC -- Single 18 AWG
in pins 1 & 12
230 VAC -- 18 AWG
wires in pins
F
1, 6, 7, 12
Art # A-11976_AD
1
A-20
2
W2A
(1)
W2B
(2)
W2C
(3)
AC
SUPPRESSION
PCB
(10)
J50
J51
LT1
019X504000
1 1
2 2
3 3
(1)
4 4
(11)
5
6 PANEL AC INDICATOR
(12)
7
(2)
J52
8
LT2
9 1
10 2
11 3
12 4
GND
13
(3) (13)
14
INTERNAL AC INDICATOR
AC LINE
LT1 & LT2
INPUT POWER
NEON INDICATORS
CHASSIS GND
Rear Panel & Internal
W1A
( ) 1
W1B
(2)
(3)
W1C
18 AWG wire
both in and out of
CB1
(1-20)
(2-21)
(3-22)
SYSTEM BIAS SUPPLY PCB
F2
8A, 500V, SB
019X501900
+24VDC
+ V
AC INPUT
(86A)
1
2
3
(27A) 4
5
6
7
(85A) 8
9 GND
(86B)
10
11
12
(27B) 13
14
K1A K1B
15
16
(85B) 17
18
J60
J63
TO AUX TRANSFORMER
(48)
(44A) System Bias LEDs & Test Points
(43A)
LEDS
D3, RED, MISSING PHASE
D4, RED, AC V HIGH
TO J12
D14, RED, AC V LOW
T1 PRIMARY
D26, GREEN, +12V PRI
(Sht 2, A1)
D30, GREEN, 24VDC
D44, GREEN, T1 ON
2
APÉNDICES
3
INVERTER MODULE (IM) #3 (top)
IM #3 Section B (upper)
AC INPUT
J105B
(7) 1
2
J104B
(8) 1
2
J103B
(9) 1
2
019X502700
J105A AC INPUT
(7) (7) 1
2
J104A
(8) (8) 1
2
J103A
(9) (9) 1
2
019X502000
INVERTER MODULE (IM) #2 half module (middle position)
J105A
AC INPUT
1
(23)
2
J104A
1
(24)
2
J103A
1
(25)
2
019X502000
J105B
IM #1 Section B (upper)
AC INPUT
2 ( ) 3 (23) 1
2
J104B
MAIN PCB LEDS CAP BIAS PCB LEDS
(24) (24) 1
D3, RED, CAP D6, GREEN, -12V
2
IMBALANCE D11, GREEN, +12VP
J103B
D4, GREEN, READY D13, GREEN, +12V
(25) (25) 1
2
019X502700
AC INPUT
J105A
(23) 1
2
J104A
(24) 1
2
J103A
(25) 1
2
019X502000
Component Locations (not including PCB components)
C4
CB1
To J27 on CCM I/O PCB
(Sht 2, E3)
CB2-4
J62
F1, 2
24 VDC (29)
FAN1
1
24 VDC (30)
FL1
2
MISSING PHASE a (31)
FS1
3
MISSING PHASE b (32)
HCT1
4
AC V HIGH a (33)
5
AC V HIGH b (34)
6 K1
AC V LOW a (35)
7 L1
24 VDC_RET (36)
8
L3-9
24 VDC_RET (37)
9
LS1
AC V LOW b (38)
10
LT1, LT2
VAC_IDA a (39)
11
/ VAC_IDA b (40)
12
VAC_IDB a (41) M1
13
/ VAC_IDB b (42)
14
MC1
230V 400V 480V ERR
/VAC_IDAb 0 1 0 1
/VAC_IDBb 0 0 1 1
MC2
Measure relative to TP1 (24VDC_RET)
"0" = 10-12V "1" = 24V
MC3
J61
VOLTAGE SELECTION
R2
Wire #48 from J61-1 to:
J61-2 for 208-230 VAC R3,4
J61-3 for 400 VAC
SA1-4
J61-4 for 480 VAC
T1
TB4
TEST POINTS
TP1 SECONDARY GND
TS1
TP2 24VDC
TP3 DC INPUT POSITIVE
TP4 VCC1
TS2
TP5 VCC2
W1
TP6 GATE
W2
TP7 PRIMARY GND
TP8 +12V PRIMARY
TP9 P ISOL GND
3
4 5
IM #3 Section A (lower)
IM #2 Section A (lower)
INVERTER MODULE (IM) #1 (bottom)
J100 -- 30 CKT RIBBON
CONTROL PCB LEDS
D1, RED, INV FLT
D14, RED, OVER TEMP
D24, GREEN, PWM ON
D32, RED, PRI OC
IM #1 Section A (lower)
J100 -- 30 CKT RIBBON
Capacitor, fan starting, 8uf 440VAC (Sht 2, D2)
Circuit Breaker /ON/OFF SW, 15A 480V
(Sht 1, E1)
Circuit Breaker, 5A, 250V (Sht 2, B3)
Fuse, 8A, 500V, S.B. (Sht 1,E1)
Fan, Heat Exchanger , 230 VAC (Sht 2, D2)
Flow meter, pulse output (Sht 2, B2)
Flow SW, 0.5 GPM (3.8 lpm), N.O. (Sht 2, A2)
Current Sensor, Hall Effect 200A, Work Lead
(Sht 1, C8)
Relay, 24VAC, Inrush Control, (Sht2, B9)
Inductor, (Sht 1, B7)
Toriod Core Common Mode Ind (Sht1 B8, A-D3)
Level Switch, Coolant Tank (Sht 2, A3)
Indicator, Neon, 250V, AC Volts Present
(Sht 1, B2 & C2)
Motor, Pump, ½ hp 230VAC, 50/60 Hz, 1Ph
(Sht 2, C2)
Relay, 120VAC, Inrush, coil (Sht2, B9)
contact (Sht2, A1)
Relay, 120 VAC, Fan Control, coil
(Coil at Sht 2, A7)(Contacts at Sht 2, D1)
Relay, 120 VAC, Pump Motor Control, coil
(Coil at Sht 2, A7)(Contacts at Sht 2, C1)
Inrush, 4.7 Ohm, 30W (Sht2, A1)
Ext RC, 100 ohm 55W (Sht1, A7)
Snubber, Contactor & Relay coils
(Sht 2, A8 & A9)
Aux Transformer (Sht 2, B2)
Terminal Block (Sht 1, C9)
Temperature Sensor, NTC, Coolant Return
(Sht 2, A5)
Temperature Sensor, NTC, Ambient (Sht 2, A5)
Contactor , Input (Coil Sht 2, A8), (Contacts C2)
Contactor , Input (Coil Sht 2, A8), (Contacts A2)
4 5
Manaual: 0560956430ES