Model 1200, 1240, 1242, 1242E, 1244, 1244E
PowerLuber Grease Gun
Condition
Motor fails to run.
Pressure Relief Valve opens to
discharge grease.
PowerLuber fails to dispense grease.
PowerLuber continues to lose prime.
Battery fails to take a charge.
Form 402022
TROUBLESHOOTING
Possible Cause
- Battery needs charging.
- Faulty wiring to motor.
- Blocked Line.
- Blocked Bearing
- Blocked Grease Fitting.
- Grease tube assembly is out of grease.
- Loss of prime.
- Ball check item 22 is not functioning.
- Air may be trapped in several locations
in container after bulk filling.
- Follower may be binding in grease
tube assembly.
- Charger may not have power.
- Battery may be bad.
Corrective Action
Recharge battery.
Remove battery, disassemble handle and
check wiring for loose connection.
Check lines, brazing and grease fitting to
remove or clean obstructions.
Check that grease tube assembly has grease.
Repeat priming operation.
Remove Items 22 and clean and
inspect ball seat area.
Empty grease tube assembly, refill and
repeat priming instructions.
Replace grease tube assembly Item 9.
Check that receptacle has power.
Replace battery.
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