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4.
CONTENTS
A. ASSEMBLY INSTRUCTIONS
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Assembly
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Safety
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Electricity
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Applications
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Working area advises
B. STARTING THE MACHINE
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Checking list
C. INSTRUCTIONS
A. ASSEMBLY INSTRUCTIONS
Assembly
Once you have unpacked your machine, check to make sure that there are no damaged or
broken parts. If there are, and you need to be changed they must only be replaced by original
of the manufacturer.
We recommend two people for transporting of the machine, although the wheels allow trans-
port by one person .
The DV machines are supplied and packed with the supporting legs in transport position and
the wheels disassembled.
1.
Assembly and deployment of machine. (fig.1, 2)
2.
It is recommended that the machine only be operated on smooth, level surfaces. Also,
verify that the machine is properly fixed to the floor before beginning to work. This will
provide safe working conditions. (fig. 3, 4)
3.
The movable head of the machine is fixed to the side support to avoid movement during
transport (position A). To release the head: remove the pin B and place in position C.
(fig. 9)
Safety
Read carefully and understand the safety measures before use of the machine.
Electricity
Check that the voltage and frequency of the machine shown on the characteristics plate match
the electric system. (fig. 5)
Coil feeding cable during transport. Never move the machine by tugging at the cable.
Machines sold without their cables. Please see references for cable on pages 24.
Applications
Use: DV are professional precision machines, suitable for cutting ceramic tiles and other ma-
terials, whether straight or miter cuts, guided by a bearing system. These cuts are made with
diamond discs cooled by water.
Working area advises
Pay close attention to the state of the area where the job is to be done. Keep it clean and well
lit. The machine should be kept clean at all times in order to ensure optimum performance and
the safest working conditions.
B. STARTING THE MACHINE
Checking list
Before using this machine, verify that no parts are worn out, damaged or broken. Should you find
any part that is not in proper condition, have it repaired or replaced immediately.
Foldable legs adjustment:
Levelling the machine: (fig. 3, 4)
Check that the stops of the machine are perpendicular to the blade. These are regulated before
leaving the factory. Ensure that the voltage and frequency of the machine shown on the charac-
teristics plate match the electric system. (fig. 5)
The electrical outlet must have an earth connection and protection in the event of leaking (diffe-
rential). When using an extension, check that the cable section is at least 2.5 mm².
If the disc is mounted incorrectly; Stop the machine and re-assemble.
C. INSTRUCTIONS
1.
To install or replace the blade, first remove the protective cover , place the blade between
the discs flanges, turning in the direction shown on the machine. Tighten the screw as
illustrated. (fig. 6, 7)
2.
Fill the frame tank with water until the water pump is completely covered. Working
with clean water gives your blade longer working life and improved performance. (fig. 8)
3.
Models DV are equipped with a table-stand for placing the ceramic tile, and a sliding
motor unit. This system enables you to handle all types of ceramic tile with maximum
precision and comfort. (fig. 10)
4.
To prevent accidents, shut the motor off when changing from the straight cutting position
to that of mitred cutting (and vice versa), changing cutting height and adjusting stops for
repeated cuts. (fig. 11 and 12)
5.
Start the machine by pressing the green switch and turn off with the red. (fig. 13)
6.
Models DV have a safety system that protects the motor from overheating.
7.
If the motor should stop for no apparent reason, wait a few minutes as it has probably
been overworked. Moderate the cutting speed.
8.
Once the machine is operating, wait until the motor and the water supply by the pump
return to normal (4 or 5 seconds).
9.
To make correct cuts, guide the blade firmly and evenly, without brusque movements and
without forcing the motor. One incorrect move can break the work piece and seriously
Without the previous authorisation of GERMANS BOADA S.A., the partial or total reproduction of this manual, in any format or by any means or process, is strictly prohibited, whether such reproduction be mechanical, photographic or electronic.
Any of these activities will incur legal liability and may give rise to penal action being taken.
GERMANS BOADA S. A. reserves the right to make any technical modification without previous notice.
English
TRANSLATION OF THE ORIGINAL
D. MAINTENANCE
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E. SPECIFICATIONS
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10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
D. MAINTENANCE
Cleaning and maintenance
1.
2.
3.
4.
5.
6.
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8.
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10.
11.
E. SPECIFICATIONS
Technical data.................................................................................................................................................Pag.23
The overall machine.....................................................................................................................................Pag.23
Accessories....................................................................................................................................................Pag.24
Declaration of compliance with EC regulations.............................................................Pag.25/26/27
Electric diagram.................................................................................................................................Pag.28
Explodings............................................................................http://www.rubi.com/moduls/explodings
Cleaning and maintenance
Technical data
The overall machine
Accessories
Decalaration of compliance with EC regulations
Electric diagram
damage the blade. (fig. 15, 16)
For 45º cuts (mitred cuts), there is a system of mechanical blockage, which enables you
to position the head with great precision. (fig. 14)
Lateral stop holds the tile and helps the repetitive angle cuts from 0º to 45º. (fig. 17)
To get a good cut, the DV machines must work on a level surface.
Never use a cracked or chipped diamond blades.
not brake or stop the blade by lateral pressure.
Read these instructions carefully before using this product. Keep them in a safe place.
Keep cutting tools clean and sharp for better, safer performance.
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Carefully follow the instructions when changing accessories.
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Periodically check the cables of this machine, if they are damaged repaired at an
author them at an authorised technical service
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Keep handlers clean, dry and free of grease and oil.
Remove tools before starting the machine.
Use only electrical outdoor extension cords for outdoor machine use.
Before using a machine again, check carefully to ensure that it is in proper working
order for the task you have in mind for it. Any damaged element, whether protective
or not, should be repaired or replaced by an authorised technical service outlet, unless
otherwise specified in this instruction manual. Do not use the machine if it cannot be
switched on and off.
It is essential to have adequate lighting in the work areas.
Recommended working temperatures should be between 5 and 40 ° C and between 0.8
and 1.1 bar. (maximum humidity 95%)
Assembly of the machine's wheels (fig. 18)
Before cleaning, repairing or transporting the machine, it must be turned off and un-
plugged.
Do not use aggressive cleaning products for cleaning the machine.
Do not immerse the machine in water.
Examine periodically the machine cables, if they are damaged must repair them through
an authorized technical service.
Maintain the grips clean and dry, free of grease and oil.
To keep your machine in good condition, run clean water through the cooling system
after every use and cleanse the machine.
Check periodically the cutting head gap and proceed to adjust it if it's necessary (fig.
23, 24). Remove the 4 bolts A and the cover, untight the nuts B and C. Reduce the gap
tighting the setscrews D. Check the head movement and tight nuts C and B, and place
the cover again.
With the continuous or non appropriate use, the square set can lose its perpendicularity.
For an accurate fixation at 90º: Place a 90º square aligned respect to the blade and stan-
ding on the square acting on the 4 bolts (fig. 22).
To adjust the blade at 90º, remove blade's cover, release knob A and nut B and place the
set square on the table and in contact with the blade. Regulate blade's inclination through
the setscrew C. The top and lower contact points (A) between blade and set square have
to be in contact at the same time. Tighten nut B and knob A. Make this operation in both
sides of the machine (fig. 6, 19, 20, 21).
After every use, clean the sliding surfaces (aluminium guide) using a wet cotton rag. Do
not use any lubricant or solvent, only water.
The out of service and dismantle of the machine will be done according local laws and
instructions of every country, in a selective trash collection point for the right classifica-
tion and treatment of the materials.
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