ASSEMBLY
Recharge only with the charger
WARNING
specified for the battery. For spe-
cific charging instructions, read the operator's
manual supplied with your charger and battery.
Removing/Inserting the Battery
To remove the battery, push in the release buttons
and pull the battery pack away from the tool.
Always remove battery pack before
WARNING
changing or removing accessories.
To insert the battery, slide the pack into the body
of the tool. Make sure it latches securely into place.
Only use accessories specifically
WARNING
recommended for this tool. Others
may be hazardous.
Removing/Replacing the Cutting Dies
Use only MILWAUKEE cutting dies. Do not use with
other die types. Other die types can cause damage
to the tool. Replace the cutting dies when they be-
come dull, rounded, chipped, or damaged. Always
replace cutting dies as a set. Refer to Specifications
for replacement cutting die numbers.
1. Remove the battery pack.
2. To remove the cutting dies, loosen and remove the
hex bolts using the 5 mm hex wrench supplied.
3. Carefully slide the cutting dies out of the jaws,
keeping fingers away from the cutting edges.
WARNING! Blades are sharp. Keep hands away
from cutting edge. Lacerations can occur.
4. Line up the cutting die with the single dot ● into
the fixed jaw. The fixed jaw is also marked with a
single dot ●.
5. Rotate the die to align the desired rod size marking
toward the movable jaw.
6. Insert the hex bolt and hand-tighten securely.
7. Line up the cutting die with the double dots ● ● into
the movable jaw. The movable jaw is also marked
with double dots ● ●.
8. Rotate the die to align the same rod size marking
as the fixed cutting die.
9. Insert the hex bolt and hand-tighten securely.
To avoid tool, cuting die, and workpiece
NOTICE
damage, the correct dies must be in-
stalled into the correct dies, and the rod size must
be correctly aligned.
Die Placement Guide
Dots indicate which jaw the dies fit into.
Single dot die to be placed into
movable jaw.
Double dot die to be placed into
fixed jaw.
Double Dot Die
Hex Bolts
OPERATION
To reduce the risk of injury, always
WARNING
wear proper eye protection marked
to comply with ANSI Z87.1.
When working in dusty situations, wear appro-
priate respiratory protection or use an OSHA
compliant dust extraction solution.
Cutting dies are sharp. Keep hands away from
cutting edges and moving parts. Avoid
cutting short pieces of material that put
hands near cutting dies. Laceration and
amputation can occur.
During overhead use, ensure BOTH ends of the
rod are secure to avoid pieces falling when the
cut is complete.
Cutting Tips
• Before use, ensure the cutting dies are aligned for
the proper rod size.
• To ensure proper die life, threaded rod must be fully
engaged properly with dies during the cut. For accu-
rate work, always secure the workpiece before cutting.
• Do not attempt angled cuts. It will damage the cutting
dies and workpiece. Hold the material firmly and se-
curely against fixed cutting die when starting the cut.
• Cut clean material to extend the cutting die blade
life. Wipe dirt and debris from material and cutting
dies before beginning the cut.
• Only use the cutting dies on material and size for
which they were designed. Other materials/sizes
could damage the cutting dies and tool. The LED
worklight will flash 4 times and the tool will stop if
an incorrect workpiece is detected during the cut.
• To run in reverse, press the reverse button; the
button light will turn on. Press and hold trigger to
reverse. NOTE: the tool will only enter reverse mode
if the jaws are NOT fully open.
1. Ensure the cutting dies are aligned for the proper
rod size.
2. Ensure the hex bolts are tightened securely.
3. Secure the workpiece and mark the length of cut.
NOTICE: Do not attempt to make angled cuts. It
will damage the tool, cutting dies, and workpiece.
4. Insert the battery pack.
5. Align the threaded rod, resting it in the cutting
groove in the fixed cutting die.
6. Grasp the tool firmly. Keeping hands clear of the
cutting dies, pull and hold the trigger. Ensure the
rod is held straight during the cut.
4
Single
Fixed Jaw
Dot Die
Movable
Jaw
Cutting