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8 Maintenance and cleaning
8 Maintenance and cleaning
WARNING
Risk of burns from hot surface
Welding torches become very hot during welding. This may result in serious burns.
► Allow welding torches to cool down after welding.
► Wear the correct protective gloves.
CAUTION
Risk of injury due to unexpected start
If power is supplied during maintenance, cleaning or disassembly, parts can start running unexpectedly and lead to injuries.
► Switch off the device.
► Close all supply lines.
► Disconnect the electrical power supply.
8.1 Replacing wear parts, Fig. F
NOTICE
Material damage through use of unsuitable wear parts and mounting tools
The use of wear parts made by other manufacturers and the improper installation of wear parts can cause material damage to the
welding torch and impair work results.
► Use only original ABICOR BINZEL wear parts.
► Use the ABICOR BINZEL wrench for assembling and disassembling wear parts.
► Ensure that wear parts specific to the welding torch are correctly assigned.
► The order data and ID numbers for the equipment parts and
wear parts can be found in the current product catalog.
The torch neck can be fitted with various wear parts depending
on the welding task at hand.
8.2 Selecting and attaching the wire guide
Select the welding materials appropriate for the welding task
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at hand.
Attach the wire guide appropriate for the welding materials
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you are using.
8.2.1 Shortening and mounting the spiral liner, Fig. E
Lay out the cable assembly straight.
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At the torch neck: Remove wear parts.
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At the central plug: Unscrew the nut.
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At the central plug: Remove the spiral liner, replace it with a
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new one and insert it into the wire conduit as far as it will go.
At the central plug: Manually tighten the nut.
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At the torch neck: Use a cutter to cut off excess spiral liner so
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it is flush with the outlet opening.
At the central plug: Unscrew the nut.
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8.2.2 Mounting and shortening the PA liners, Fig. D
Lay out the cable assembly straight.
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Sharpen the PA liner with the ABICOR BINZEL sharpener
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(angle approx. 40°). For PA liners with an outer diameter of
4.0 mm, the capillary tube in the adapter connection must be
replaced by a guide tube.
At the central plug: Unscrew the nut. Remove the PA liners,
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replace it with a new one and insert it into the wire conduit as
far as it will go.
EN - 16
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The gas nozzle and retaining spring are inserted. All other wear
parts are screwed on.
Steel: Shortening and mounting the spiral liner, Fig. E
Stainless steel, aluminum, copper, nickel: Mounting and
shortening the PA liners, Fig. D
Remove the spiral liner again.
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Deburr and grind down the edge at the spiral liner
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(angle approx. 40°).
At the central plug: Insert the spiral liner in the wire conduit
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again as far as it will go.
At the central plug: Manually tighten the nut.
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At the torch neck: Mount the wear parts.
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4.3 Connecting the cable assembly, Fig. A on page EN-14
At the central plug: Slide the trunnion and O-ring on the
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PA liner.
At the central plug: Manually tighten the nut.
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The PA liner must end just before the wire feeder's conveyor
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rollers. Calculate the maximum excess and mark it on the
PA liner.
Use the ABICOR BINZEL cutter to cut off the PA liner at the
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marking and deburr the edge.
4.3 Connecting the cable assembly, Fig. A on page EN-14
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