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assemBlY InsTruCTIons
Tools reQuIreD For assemBlY
(1)
Screwdriver
(1)
Hammer
(2)
7/16" Wrenches
(2)
1/2" Wrenches
(2)
9/16" Wrenches
noTe: All 1/4" flat washers should be assembled so that
they rest directly against the poly tray surface.
1. Remove the hardware pack and all loose parts from the
carton. Be sure the carton is empty before discarding.
2. Lay out all the parts shown on pages 2 and 3.
3. Assemble the latch lock between the latch mount brackets
using a 1/4" x 1" hex bolt (E) and a 1/4" nylock nut (K).
Tighten so that the latch lock can still pivot. Attach the
extension spring (O) to the latch lock and the latch mount
bracket as shown in figure 1.
4. Insert the 3/8" x 1" clevis pin (H) through the holes in
the latch mount brackets and secure with a 1/8" hairpin
cotter (N). See figure 1.
LATCH MOUNT
BRACKETS
(E) 1/4" x 1"
HEX BOLT
(H) 3/8" x 1"
CLEVIS PIN
FIGure 1
enGlIsH
(K) 1/4" NYLOCK
NUT
(O) EXTENSION
SPRING
(N) 1/8" HAIRPIN
COTTER
LATCH LOCK
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5. Assemble the latch lock subassembly to the rear tongue
using two 1/4" x 1" hex bolts (E) and 1/4" nylock nuts
(K). Tighten. See figure 2.
6. Assemble the plastic cap (P) to the front end of the rear
tongue as shown in figure 2.
(E) 1/4" x 1"
HEX BOLT
REAR
TONGUE
(K) 1/4" NYLOCK
NUT
FIGure 2
7. Lay the rear tongue (open side facing up) onto the Wheel
Support. Assemble the axle through the wheel support
and the tongue. See figure 3.
FIGure 3
5
LATCH LOCK
SUB-ASSEMBLY
(P) PLASTIC CAP
AXLE
REAR
TONGUE
WHEEL
SUPPORT