Before Putting The Machine Into Operation; Mounting And Assembly; Cleaning, Maintenance And Ordering Of Spare Parts; Disposal And Recycling - HERKULES HSA 120 Manual De Instrucciones

Anleitung_HSA_1200_SPK7:_
GB
5. Before putting the machine into
operation
The swing arm is designed to take a cable winch.
To mount the swing arm, you need a round steel
bar with a diameter of Ø 48 mm; its wall must be a
minimum of 3 mm thick. Ensure that the anchor
points of the steel bar are able to adequately
support the forces that will be applied to it.
Consult an authorized professional to ensure that
this is properly done. This steel bar is not
included in the scope of delivery.

6. Mounting and assembly

Attach the pipe collar (1) (with the large hinge pin
(A)) to a steel bar using the holding bar for the
pipe collar (2), washers (11), spring washers (10)
and two hexagon nuts (9). Before you tighten the
bolts, push the pipe collars (1) to the desired
working height of the swing arm (Figure 3-5).
Apply lubricating grease to the hinge pin (A).
Slide the square-edged boom (5) over the hinge
pin (A) and push the cotter pin (8) through the
hole in the hinge pin (A) (Figure 6-7).
Finally, bend apart the two shanks of the cotter
pin (8) so that the cotter pin (8) cannot work its
way out of the bore hole. (Figure 8)
Now attach the pipe collar (3) (with the small
hinge pin (B)) to the steel bar above the square-
edged boom in the same way as you did with
pipe collar (1). Adjust the height of the upper pipe
collar (3) so that the distance H between the two
pipe collars (1/3) measures exactly 380 mm.
Slide the support arm (4) with the larger bore hole
over the hinge pin (B) of the pipe collar (3). Push
the cotter pin (7) into the bore hole of the hinge
pin (B) and bend apart the two shanks of the
cotter pin (7) so that the cotter pin (7) cannot work
its way out of the bore hole (Figure 9-10).
Now tighten the bolts of the pipe collars. Use a
torque of 45 Nm to tighten the nuts (9).
Push the extension pipe (6) by its end with no
bore hole into the square-edged boom (5) (Figure
11). Make sure that the bore hole (C) is on the
outside as shown in Figure 12.
Connect the support arm (4) to the square-edged
boom (5) and the extension pipe (6) by inserting
the hexagon bolt (17) through the coinciding bore
holes, placing a washer (20) and a spring washer
(19) over the bolt (17), and securing the
connection with a hexagon nut (18) (Figure 12-
14).
A bolt (16) is inserted at the end of the extension
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pipe to prevent the cable winch from sliding off
(Figure 15-17).
When the cable winch is pushed out to 750 mm, it
is not allowed to lift more than 600 kg (Figure 18).
When the cable winch is pushed out to 1100 mm,
it is not allowed to lift more than 300 kg (Figure
20).
When mounting the cable winch on the extension
pipe (6), the pads (12) must be pushed in under
the clamping brackets in order to ensure that the
cable winch is held securely in place (Figure 19).
When the assembly work is finished, an up and
down test and a 180° left and right swing test
must each be performed twice with no load. Then
the cable winch must be loaded with increasingly
heavier loads up to the maximum permissible
load weight. Only when the cable winch has
passed these tests are you allowed to use the
equipment for normal operations.
7. Cleaning, maintenance and
ordering of spare parts
7.1 Cleaning and maintenance
Regularly clean the swing arm and lubricate the hinge
pins (A/B).
7.2 Ordering replacement parts:
Please quote the following data when ordering
replacement parts:
Type of machine
Article number of the machine
Identification number of the machine
For our latest prices and information please go to
www.isc-gmbh.info

8. Disposal and recycling

The unit is supplied in packaging to prevent its being
damaged in transit. This packaging is raw material
and can therefore be reused or can be returned to the
raw material system.
The unit and its accessories are made of various
types of material, such as metal and plastic. Defective
components must be disposed of as special waste.
Ask your dealer or your local council.