Operating Instructions
TeChnICAl SeRVICe
For information regarding the
operation or repair of this product,
please call
1-800-543-6400 .
Storage
1 . When not in use, hose and
compressor should be stored in a
cool dry place .
2 . Tanks should be drained of moisture .
and hose should be disconnected
and hung with open ends down to
allow any moisture to drain .
3 . Protect the electrical cord from
possible damage by winding the
cord loosely around the handle of
the unit or coiling the cord up .
Troubleshooting Chart
Symptom
Low discharge pressure
Pump overheating causes
air filter to melt
Excessive noise (knocking)
www.chpower.com
OPeRATIOn
CHECK OIL LEVEL
DRAIN TANK
CHECK AIR FILTER
CHECK SAFETY VALVE
CLEAN UNIT
CHECK BELT TIGHTNESS
CHANGE OIL
Possible Cause(s)
1 . Air demand exceeds pump capacity
2 . Air leaks
3 . Restricted air intake
4 . Blown gaskets
5 . Leaking or damaged valves
1 . Insulating gasket between filter and
head is missing
2 . Broken valves/blown gasket
1 . Loose motor or compressor pulley
2 . Lack of oil in crankcase
3 . Worn connecting rod
4 . Worn piston pin bores
5 . Piston hitting the valve plate
6 . Noisy check valve in compressor
system
MAInTenAnCe SCheDUle
DAIly
Weekly
l
l
Model
Corrective Action
1 . Reduce air demand or use a compressor with more capacity .
2 . Listen for escaping air . Apply soap solution to all fittings and
connections . Bubbles will appear at points of leakage . Tighten or
replace leaking fittings or connections .
3 . Clean the air filter element .
4 . Replace any gaskets proven faulty on inspection .
5 . Remove head and inspect for valve breakage, misaligned valves,
damaged valve seats, etc . Replace defective parts and reassemble .
Install a new head gasket
each time the head is removed
1 . Install gasket .
2 . Replace valves or install new gasket .
1 . Loose motor or compressor pulleys are a very common cause of
compressors knocking . Tighten pulley clamp bolts and set-screws .
2 . Check for proper oil level; if low, check for possible damage to
bearings . Dirty oil can cause excessive wear .
3 . Replace connecting rod . Maintain oil level and change oil more
frequently .
4 . Remove piston assemblies from the compressor and inspect for
excess wear . Replace excessively worn piston pin or pistons, as
required . Maintain oil level and change oil more frequently .
5 . Remove the compressor head and valve plate and inspect for
carbon deposits or other foreign matter on top of piston . Replace
head and valve plate using new gasket . See Lubrication section for
recommended oil .
6 . Replace .
Do not disassemble check
valve with air pressure in tank
6
MOnThly
3 MOnThS
l
l
l
l
TORqUe ReqUIReMenTS (in/lbs)
Compressor
Bearing
head Bolts
Cap Bolts
VS
100-125
50-120
VT
225-300
50-120
l