Troubleshooting; Rope Installation - Trailfx REFLEX WR08B Manual De Instrucciones

Maintenance
It is highly recommended that the winch be used regularly (once a month). Simply power
the rope out 50 ft., free spool 15 ft. and then power back in. This will keep all components
in good working condition so that the winch can be relied on when needed. Contact your
authorized outlet for technical assistance and repairs.
Symptom
Motor does not turn on
Motor runs too hot.
Motor runs slowly or
without normal power.
Motor runs but rope
drum does not turn.
Motor runs in one
direction only.
Lubrication
All moving parts in the winch are permanently lubricated with high temperature lithium grease at the
time of assembly. Lubricate wire rope periodically using light penetrating oil. Inspect for broken strands
and replace if necessary. If the rope becomes worn or damaged it must be replaced.

Rope Installation

Unwind the new rope by rolling it along the ground, to prevent kinking. Remove old rope and
observe the manner in which it is attached to the rope drum fl ange. Install new rope in the same
way as the old rope is attached to the rope drum flange.
Replace rope with the exact diameter, length and strength as that of the
existing rope.
10
Trouble Shooting
Possible Cause
Switch Assembly not
connected properly.
Drained Remote Battery
(in case of wireless Remote).
Loose battery cable.
Solenoid malfunctioning.
Defective switch Assembly.
Defective motor.
Water has entered motor.
Long period of operation.
Battery runs down.
Insuffi cient current or voltage.
Clutch not engaged.
Defective or stuck solenoid.
Defective switch Assembly.
Suggested Remedy
Insert switch Assembly fi rmly to the connector.
Replace Batteries as per the instructions
in page no. 9.
Tighten nuts on cable connectors.
Tap solenoid to free contact, applying 12 volts to
coil terminal directly. Make an audible clicking when
activating.
Replace switch Assembly.
Check for voltage at armature port with switch
pressed. If voltage is present, replace motor.
Drain and dry, Run in short bursts without load until
completely dry.
Let winch cool down periodically.
Recharge battery by running vehicle.
Clean, tighten or replace the connector.
Lower the clutch shifter tab, if that does not work,
ask a qualified technician to check and repair.
Tap solenoid to free contacts. Repair or replace
solenoid.
Replace switch Assembly.