V I . D I S A S S E M B L Y A N D A S S E M B L Y
NOTE: Please check the Travel Scooter Features Table on the inside of the front cover to determine if
your Travel Scooter has a frame release lever or a lock-up pin before attempting to separate the frame.
Frame Separation
1. With the seat and battery pack removed (see Disassembly Procedures on previous page), lower the
tiller and tighten the tiller adjustment knob. See figure 17.
2. Remove the frame lock-up pin. (Models 36, 83, and 84 only.)
3. Lift up on the frame release lever, (OR, lift the seat post for models 36, 83, and 84) and pivot the rear
section backwards, until the frame hooks are no longer resting on the lower frame tube.
4. Slowly separate the two sections of the Travel Scooter. See figure 26.
Figure 26. Frame Release Lever (Style A) and Frame Release Lock-up Pin (Style B)
ASSEMBLY
NOTE: Before attempting assembly, tilt the rear half of the Travel Scooter slightly back on the anti-tip
wheels as shown in figure 26.
1. Use the frame release lever (or the seat post for models 36, 83, and 84 only) to lift the front section as
you align the frame hooks of the front section with the lower frame tube of the rear section. See
figure 26.
2. Once the frame hooks are over the lower frame tube, lower the front section and pivot the rear section
simultaneously. This will engage the frame lock-up automatically for models 40X, 44X, 40E, 44E,
40LX, 44LX, 50LX, 54LX, 53, 53HD, 54, 54HD, 73, and 74. For models 36, 83, and 84, you will also
need to reinstall the frame lockup pin to complete the body assembly. See figure 26.
3. Raise the tiller and fully tighten the tiller adjustment knob. See figure 17.
4. Reinstall the battery pack. For models 36, 83, and 84, make sure to reconnect the battery and front-to-
rear harnesses.
5. Reinstall the seat and rotate it until it is secured into place.
6. Unlock the tiller by turning the tiller lock knob 90° counterclockwise. See figure 25.
WARNING! After assembly, make absolutely certain the tiller lock knob is in the unlocked
position before riding your Travel Scooter.
Travel Scooter Series
IDENTIFICATION KEY
1. Frame Hook
2. Lower Frame Tube
A
B
1
2
25