Mounting the hood
1.
Align the hood as illustrated in Fig. 1 and Fig. 5 and carefully place it onto the
sub-base. The housing markings on the hood and sub-base must line up.
2.
Tighten the mounting screws – tightening torque 0.8 Nm ±10 %.
Trial operation
Test the signal and control behaviour of the C-TOP+ in a trial operation. For this
purpose, bring the process valve into the required valve position. When a sensor is
switched the corresponding LED illuminates (è Fig. 10). In case of a fault, correct
the position of the respective sensor and check the signal behaviour again.
White LED
Red LED
Green LED
Version with max. 3+1 solenoid valves and 3+1 sensors.
1)
Fig. 10 Version with max. 3+1 solenoid valves and 3+1 sensors
7
Operation
Make sure that the operating conditions lie within the permitted ranges
(è Technical data in section 12).
8
Maintenance and care
If required:
Clean the exterior of the C-TOP+ if required by using a soft cloth.
9
Disassembly and repair
Make sure that the following energy sources are switched off:
– Electrical power supply
– Compressed air.
Disassemble in reverse order of installation (è Section 5).
10
Disposal
Observe the local regulations for environmentally-friendly disposal
Dispose of the product in an environmentally friendly manner. Take any residual
media into account when doing this (recycle problematic material if necessary)
11
Fault clearance
Malfunction
Possible cause
The position of the
– Position of the switching points
process valve is
incorrectly defined
detected or reported
– Wiring is faulty or broken
incorrectly
– External sensor S4 defect
– Internal sensor S1 ... 3
defective
Process valve
– Compressed air supply is
incorrectly actuated
outside the permissible
tolerance
– Faulty tubing connection
– Actuator defective
– External solenoid valve (V4)
defective
– Internal solenoid valve
defective
– Power supply outside the
permissible tolerance
1)
If a defect is found, send the C-TOP+ to our repair service.
Fig. 11
Yellow LED
1)
Description
Operating voltage not applied
(no LED illuminated)
Operating voltage is applied,
no sensor activated
Sensor S2 is activated
Sensor S1 is activated
1)
Sensor S3 is activated
Sensor S4 (external) is
1)
activated
Remedy
Correct the position of the
switching points
Check wiring, replace faulty
cables
Replace sensor if necessary
Check the function of the
1)
sensors
Check compressed air supply
Correct the tubing connection
Check the actuator and replace
if necessary
Replace solenoid valve
Check functioning the solenoid
1)
valve
Check the power supply, see
Technical Data for the
permissible tolerances
12
Technical data
C-TOP+
Use in exterior
Stroke
[mm]
Actuation type
Mounting position
[°]
Type of mounting
Max. number of solenoid coils
Protection against polarity reversal
Position sensing,
Max. stem diameter
[mm]
Display
Operating pressure
[bar]
[psi]
Nominal operating pressure
[bar]
Nominal flow rate
[l/min]
Operating voltage range DC
[V DC]
Nominal DC operating voltage
[V DC]
Max. current consumption
[mA]
Min. required switching capacity
[mA]
sensor 4 (external)
CE marking (see declaration of
conformity; available on request)
RCM conformity
RoHS conformity
Shock resistance
Vibration resistance
Operating medium
Storage temperature
[°C]
Ambient temperature
[°C]
Degree of protection
Ready status display
Switching status indication
Protection against short circuit
Measured variable
Measuring principle
Pneumatic ports
– Port 1: Supply port for operating
pressure
– Port 3: Exhaust
– Port A1 ... A3: Working ports
Max. cable length
[m]
Cable interface
Cable diameter
[mm]
Wire cross section
[mm²]
Material information
– Cover
– Seals
– Housing
– Plate
– Screws
Only for variants with integrated sensors (è Fig. 2)
1)
Only for variants with integrated valves (è Fig. 2)
2)
Fig. 12
Type V9A6...
Type V9A7...
C1 – weather-protected areas
š 70
electric, pneumatic, manual
360
screw-clamped
Dependent on product design; see Fig. 2;
3/2-way valve, 24 V DC
None
via proximity sensor
22
LED
3 ... 8
40 ... 120
6
200
21.6 ... 26.4
24
65
150
As per EU EMC Directive EN 61000-4
Yes
Yes
Severity level 2 as per EN 60068-2-27
Severity level 2 as per EN 60068-2-6
Filtered compressed air, grade of filtration 40 μm,
lubricated or unlubricated
-20 ... 60
-5 ... 60
in mounted status IP65, IP67 as per EN 60529
LED white
LED green, red, yellow
No
1)
Position
1)
Magneto-resistive
Magnetic reed
PNP, NO contact, 24 V DC
2-pin, NO contact, 24 V DC
QS-8 (for tubing outside diameter 8 mm)
Built-in silencer
QS-6 (for tubing outside diameter 6 mm)
30
Cage clamps
4.5 ... 10
0.25 ... 0.5 with wire end sleeve
0.75 without wire end sleeve
Polypropylene
Nitrile rubber, ethylene propylene rubber
Reinforced polypropylene
Reinforced polypropylene
steel, stainless steel
1)
2)
2)