BEFORE USE
1. Before using this product, read the instruction manual completely
and familiarize yourself thoroughly with the product, its
components and recognize the hazards associated with its use.
2. Verify that the product and the application are compatible.
Inspect before each use. Do not use if bent, broken, leaking or
damaged components are noted.
3. Replace worn or damaged parts and assemblies with
BVA Hydraulics Authorized Replacement Parts only (See
Replacement Parts Section). Lubricate as instructed in
Maintenance Section.
4 Ensure method of confirming load is accurate and working
properly. Have gauge or load cell accuracy verified by qualified
personnel on a yearly basis.
5. Pumps should be stored where protected from the elements,
abrasive dust, and damage. Pumps can be stored horizontally
or vertically.
!
WARNING: The pump's maximum working pressure is
10,000 PSI. Make sure that all hydraulic equipment such as
cylinders, hoses, couplers and etc. used with this pump are
rated at 10,000 PSI operating pressure or more.
1. Prepare the pump for use:
A) For models P1201 & P1201S:
Remove shipping plug and replace with a vent plug. Pull vent
plug stem upward before use, press down when moving or
storing the pump. (refer to Figure 4)
B) For models P2301, P2301M & P4301:
Turn the top cap of the vent screw counter-clockwise to open
the vent. Turn the cap clockwise to close the vent screw when
moving or storing. (refer to Figure 5)
2. Depressurize system by opening release valve counter-
clockwise, but no more than 2 full turns. Then carefully remove
the threaded plug on oil outlet port, and connect 3/8" NPTF
hydraulic connection to oil outlet port, i.e. coupler, gauge
adapter, hydraulic hose etc. Ensure all fluid ports and thread
connections are clean before connect.
For model P2301M:
The pump comes with a 4-way valve to use with double acting
cylinder. Connect two hoses: connect one hose from the
pressure port of the pump to the pressure port of the cylinder;
connect the other hose from the retract port of the pump to the
retract port of the cylinder.
If using on single acting cylinder, the valve needs to be
changed to 3-way valve. Consult with BVA Technical Service
888-332-6419
NOTICE: Always secure threaded connections with non-hardening
pipe thread compound. Take care not to introduce compound into
port orifices. Tighten securely to prevent accidental removal of
components while in use.
3. Install a pressure gauge in-line from the pump for better control
and safety purpose.
NOTICE: It is recommended to use BVA fittings, gauge adapter
and guage.
4. Tighten securely to prevent accidental removal of components
while in use.
5. Check for leaks in system and repair by qualified personnel as
needed. Depressurize the hydraulic system before servicing.
SET UP
Remove shipping plug and replace with air vent plug
(included) before initial use.
Pull stem upward before use, press down when moving
or storing pump.
Figure 4 - Prepare to use Illustration for P1201 & P1201S
Turn the top cap counter-clockwise to open the vent
before use.
Figure 5 - Prepare to use Illustration for P2301, P2301M & P4301
4