Frontier 5NT1622 901 Manual Del Operador

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O P E R A T O R 'S M A N U A L

PLATFORM LIFT

SYSTEM

5NT1622 901

This book consists of three manuals:

The OPERATORS MANUAL in ENGLISH which contains all the information on operating and doing routine

daily maintenance on this equipment.

The ASSEMBLY and SERVICE MANUAL which is used by the maintainence department to install the

equipment and to do all maintenance except routine daily maintenance.

The Translated OPERATORS MANUAL which is the same as the English version only translated into another

language.

(REV. 05/01/2013)

Tabla de Contenido

Resumen de contenidos para Frontier 5NT1622 901

Página 1 O P E R A T O R 'S M A N U A L PLATFORM LIFT SYSTEM 5NT1622 901 This book consists of three manuals: The OPERATORS MANUAL in ENGLISH which contains all the information on operating and doing routine daily maintenance on this equipment.
Página 2 DEALER PREPARATION/INSTALLATION CHECK LIST Frontier Platform Lift System THIS CHECKLIST IS TO REMAIN IN OPERATOR’S MANUAL It is the responsibility of the dealer to complete the procedures listed below, then review this checklist with the customer upon the delivery or the sale of this equipment.The installation training goes over the basic operational functions of the equipment.
Página 3 TO THE OWNER: Read this manual before operating your Frontier equipment. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all adjustments and operating procedures before attempting to operate the equipment.
Página 4: Safety Instructions
SAFETY INSTRUCTIONS Safety Awareness Symbols are inserted into this manual to alert you to possible Safety Hazards. Whenever you see these symbols, follow their instructions. The Warning Symbol identifies special instructions or The Caution Symbol identifies special instructions procedures which, if not correctly followed, could result or procedures which, if not strictly observed, could in personal injury.
Página 5: Periodic Maintenance
SAFETY INSTRUCTIONS This machine is intended as a Platform Lift to raise or lower mower cutting units ONLY. Any use other than this may cause personal injury and void the warranty. To assure the quality and safety of your machine and to maintain the warranty, you MUST use original equipment manufacturers replacement parts and have any repair work done by a qualified professional.
Página 6: General Information
SAFETY INSTRUCTIONS PLEASE TAKE SPECIAL NOTE OF THE FOLLOWING LOAD RATING WARNING DECALS LOCATED ON THE GRINDER. GENERAL INFORMATION FOOT ELECTRICITY GUARD Label Sheet (English and Spanish) Part Number 5NT16229300 (English and French) Part Number 5NT16229301...
Página 7 UNPACK THE CARTON Inspect all items for shipping damage as they are removed from the shipping containers. If you find any damage, notify the carrier's claims agent and do not proceed further until the damage has been inspected by the agent. Refer also to the "Shipping and Receiving Instructions"...
Página 8: Grounding Instructions
GROUNDING INSTRUCTIONS IMPORTANT GROUNDING INSTRUCTIONS In case of a malfunction or breakdown, grounding reduces the risk of electrical shock by providing a path of least resistance for electrical current. This Patform Lift has an electrical receptacle with an equipment grounding conductor. The receptacle must have a matching plug that is properly installed and grounded according to all local or other appropriate electrical codes and ordinances installed for charging.
Página 9 GETTING TO KNOW YOUR PLATFORM LIFT SYSTEM PLATFORM LIFT SYSTEM The Platform Lift System functions both as a portable workbench and a lift to move components from floor level to a working level. The Platform Lift System can be positioned behind the RG5500 reel grinder to transfer cutting units from a secondary locations to the rear of the reel grinder.
Página 10 OPERATING INSTRUCTIONS PLATFORM MOBILITY THE PLATFORM LIFT SYSTEM The Platform Lift System is a portable unit, moving IS TO BE USED ON A around the shop on 4" [102 mm} casters. The casters SMOOTH, FLAT HARD on the end without the handle are rigid and the casters SURFACE.
Página 11: Charging The Battery
OPERATING INSTRUCTIONS CHARGING THE BATTERY The machine can be charged by plugging an extension cord into the receptacle below the platform switch on the control box and to a standard 115 VAC wall receptacle. The Platform Lift has two holes in the main frame as shown in FIG.
Página 13 S E R V I C E a n d A S S E M B L Y M A N U A L PLATFORM LIFT SYSTEM 5NT16220901 (REV. 05/01/2013)
Página 14 DEALER PREPARATION/INSTALLATION CHECK LIST IS LOCATED IN THE OPERATOR'S MANUAL SEE OPERATOR'S MANUAL FOR INSTALLATION CHECKLIST It is the responsibility of the dealer to complete the procedures listed in the Operators Manual then review this checklist with the customer upon the delivery or the sale of this equipment. The installation training goes over the basic operational functions of the equipment.
Página 15 TO THE OWNER: Read the Operator's Manual before operating your Frontier equipment. Keep this and all manuals handy for ready reference. Require all operators to read the Operator's Manual carefully and become acquainted with all adjustments and operating procedures before attempting to operate the equipment.
Página 16 SAFETY INSTRUCTIONS Safety Awareness Symbols are inserted into this manual to alert you to possible Safety Hazards. Whenever you see these symbols, follow their instructions. The Warning Symbol identifies special instructions or The Caution Symbol identifies special instructions procedures which, if not correctly followed, could result or procedures which, if not strictly observed, could in personal injury.
Página 17 SAFETY INSTRUCTIONS This machine is intended as a Platform Lift to raise or lower mower cutting units ONLY. Any use other than this may cause personal injury and void the warranty. To assure the quality and safety of your machine and to maintain the warranty, you MUST use original equipment manufacturers replacement parts and have any repair work done by a qualified professional.
Página 18: Service Data
SERVICE DATA SKILL AND TRAINING REQUIRED FOR SERVICING This Service Manual is designed for technicians who have the necessary mechanical and electrical knowledge and skills to reliably test and repair the Platform Lift System. For those without this background, service can be arranged through your local dealer. This section presumes that you are already familiar with the normal operation of the grinder.
Página 19 GROUNDING INSTRUCTIONS IMPORTANT GROUNDING INSTRUCTIONS In case of a malfunction or breakdown, grounding reduces the risk of electrical shock by providing a path of least resistance for electrical current. This Platform Lift has an electrical receptacle with an equipment grounding conductor. The receptacle must have a matching plug that is properly installed and grounded according to all local or other appropriate electrical codes and ordinances installed for charging.
Página 20: Right Side
ADJUSTMENTS PLATFORM SIDE BEARING ASSEMBLIES There are four side bearing assemblies (two on each side) of the platform. The two on the left side looking from the platform side of the machine are fixed with screws and washers. See FIG 3. The two on the right side looking from the platform side of the Platform Lift are spring loaded against the main frame.
Página 21 ADJUSTMENTS (Continued) LIFT CHAIN AND PLATFORM ADJUSTMENT 5/16-18 Jam Nylon Loc Nut The roller chain used to drive the platform vertically has an adjustment to align the platform to the machine main frame at the top position. To adjust, raise the platform to the top position. Remove the removable back panel.
Página 22 ELECTRICAL INFORMATION 120 VAC...
Página 23 ELECTRICAL INFORMATION 120 VAC...
Página 24: Exploded View
EXPLODED VIEW...
Página 25 PARTS LIST DIAGRAM PART NUMBER NUMBER DESCRIPTION 1 ......5NTB160807 ....Button Head Socket Cap Screw 8-32 x 1/2" Long 2 ......5NTB192013 ....Button Head Socket Cap Screw 10-24 x 1 1/4" Long 3 ......5NTB311213 ....Button Head Socket Cap Screw 5/16-18 x 3/4"Long 4 ......
Página 26 EXPLODED VIEW...
Página 27: Parts List
PARTS LIST DIAGRAM PART NUMBER NUMBER DESCRIPTION - Continued from previous Page- 40 ......5NT3708996..... Compression Spring 41 ......5NT3708999..... Flat Washer .38 x .56 x .03 Thick 42 ......5NT3709016..... Thrust Washer .5 x .94 x .09 Thick 43 ......5NT3709700..... Cam Follower 44 ......
Página 28 EXPLODED VIEW For detail see previous assembly...
Página 29 PARTS LIST DIAGRAM PART NUMBER NUMBER DESCRIPTION 1 ......5NTB371611 ....Socket Head Cap Screw 3/8-16 x 1”Long 2 ......5NTB377211 ....Socket Head Cap Screw 3/8-16 x 4.5”Long 3 ......5NTJ377000 ..... 3/8-16 Nylon Jam Locknut 4 ......5NTJ377100 ..... 3/8-16 Nylon Locknut 5 ......
Página 30 EXPLODED VIEW...
Página 31 PARTS LIST DIAGRAM PART NUMBER NUMBER DESCRIPTION 1 ......5NTB251611 ....Socket Head Cap Screw 1/4-20 x 1/2" Long 2 ......5NTB372011 ....Socket Head Cap Screw 3/8-16 x 1 1/4”Long 3 ......5NTB373201 ....Hex Head Cap Screw 3/8-16 x 2”Long 4 ......
Página 32 EXPLODED VIEW...
Página 33 PARTS LIST DIAGRAM PART NUMBER NUMBER DESCRIPTION 1 ......5NT3707729..... Male 115VAC Receptacle with Cover 1 ......5NT3707749..... Conduit Nut for Receptacle 2 ......5NTRG5509101....Removable Back Panel 3 ......5NTRG5509102....Switch Box Cover 4 ......5NTRG5509103....Filler Panel (Used with RG5500 Serial Numbers up to 1XFRG55XTD0000024) 5 ......
Página 34 EXPLODED VIEW...
Página 35 PARTS LIST DIAGRAM PART NUMBER NUMBER DESCRIPTION 1 ......5NTB191013 ....10-24 x 5/8 Long Button Head Socket Cap Screw 2 ......5NTJ191000 ..... 10-24 Hex Nut 3 ......5NTJ251000 ..... 1/4-20 Hex Nut 4 ......5NTK191501 ....#10 Split Lockwasher 5 ......
Página 37 M A N U A L D E L O P E R A D O R SISTEMA MONTACARGAS 5NT16220901 (05/01/2013)
Página 38: Lista De Comprobación De La Instalación/Preparación Del Distribuidor
LISTA DE COMPROBACIÓN DE LA INSTALACIÓN/PREPARACIÓN DEL DISTRIBUIDOR Sistema montacargas Frontier ESTA LISTA DE COMPROBACIÓN DEBE PERMANECER EN EL MANUAL DEL OPERADOR El distribuidor tiene la responsabilidad de realizar los procedimientos que se enumeran a continuación, y luego, revisar la lista de comprobación con el cliente en el momento de la entrega o venta de este equipo. La capacitación sobre la instalación cubre las funciones operativas básicas del equipo.
Página 39: Para El Distribuidor
PARA EL PROPIETARIO: Lea este manual antes de poner en funcionamiento su equipo Frontier. Conserve este manual al alcance de su mano para tener una referencia rápida. Solicite a todos los operadores que lean este manual con detenimiento y se familiaricen con todos los ajustes y procedimientos operativos antes de intentar poner en funcionamiento el equipo.
Página 40: Instrucciones De Seguridad
INSTRUCCIONES DE SEGURIDAD Los Símbolos de seguridad están incluidos en este manual para que esté alerta de los posibles peligros de seguridad. Siempre que vea estos símbolos, siga sus instrucciones. El símbolo de advertencia identifica instrucciones o El Símbolo de precaución identifica instrucciones procedimientos especiales que, si no se siguen o procedimientos especiales que, si no se obedecen correctamente, pueden resultar en lesiones personales.
Página 41: Mantenimiento Periódico
INSTRUCCIONES DE SEGURIDAD Esta máquina está pensada para ser usada como montacargas para subir o bajar unidades de corte de segadoras ÚNICAMENTE. Cualquier uso diferente a este puede causar lesiones personales y anular la garantía. Para asegurar la calidad y seguridad de su máquina y para mantener la garantía, usted DEBE utilizar piezas de repuesto del fabricante del equipo original y encargar cualquier trabajo de reparación a un profesional calificado.
Página 42: Capacidad De Carga
INSTRUCCIONES DE SEGURIDAD PRESTE ESPECIAL ATENCIÓN A LAS CALCOMANÍAS DE CAPACIDAD DE CARGA ADVERTENCIA QUE APARECEN A CONTINUACIÓN Y QUE ESTÁN UNBICADAS SOBRE LA MÁQUINA. INFORMACIÓN GENERAL ELECTRICIDAD PROTECTOR Calcomanía de hoja (English - Español) 5NT16229300...
Página 43: Desembalar El Producto
DESEMBALAR EL PRODUCTO Inspeccione todos los elementos a medida que se quitan de los paquetes para asegurarse de que no hayan sufrido daños durante el transporte. Si encuentra algún daño, notifíquelo al agente de reclamaciones del transportista y no avance hasta que el daño haya sido inspeccionado por el agente.
Página 44: Instrucciones De Puesta A Tierra
INSTRUCCIONES DE PUESTA A TIERRA INSTRUCCIONES IMPORTANTES DE PUESTA A TIERRA En caso de una falla o un colapso, la puesta a tierra reduce el riesgo de que se produzcan descargas eléctricas al proveer un camino de baja resistencia para la corriente eléctrica. La estación de trabajo tiene un tomacorriente eléctrico con un conductor de puesta a tierra del equipo.
Página 45 CONOCER SU ESTACIÓN DE TRABAJO SISTEMA MONTACARGAS El sistema montacargas funciona a la vez como estación de trabajo portátil y como montacargas para levantar componentes desde el nivel del piso al nivel de trabajo. El sistema montacargas puede ubicarse detrás de la rectificadora de carrete RG5500 para transferir unidades de corte desde otras ubicaciones a la parte trasera de la rectificadora de carrete.
Página 46: Movilidad De La Plataforma
INSTRUCCIONES DE OPERACIÓN MOVILIDAD DE LA PLATAFORMA EL SISTEMA MONTACARGAS El sistema montacargas es una unidad portátil que puede DEBE USARSE EN UNA moverse a donde sea necesario sobre ruedas de 102 mm SUPERFICIE LISA, LLANA Y [4 in]. Las ruedas que están en el extremo que no tiene DURA.
Página 47: Carga De La Batería
INSTRUCCIONES DE OPERACIÓN CARGA DE LA BATERÍA La máquina puede cargarse enchufando un cable prolongador al tomacorriente que está debajo del interruptor de la plataforma en la caja de control y a un tomacorriente estándar de 115 VAC. La estación de trabajo tiene dos orificios sobre el marco principal, como se muestra en la FIG.
Página 48 PART NUMBER NÚMERO DE PIEZA 5NT16227901...