Bayco SL-200 Manual De Instrucciones

INS-200-12
Model SL-200
Replacement Head for Fluorescent Light With
16 Gauge 3 Conductor Wires
WARNING: RISK OF ELECTRICAL SHOCK
Unplug the reel before replacing the light
Electrical Rating - All models use 125 Volts 60 Hz
CAUTION - TO REDUCE THE RISK OF ELECTRIC SHOCK AND FIRE - PULL PLUG
WHEN REPLACING THE LIGHT HEAD
CAUTION
DO NOT use this cord reel in explosive atmospheres, near flammable liquids, or where
explosion proof lamps are required.
DO NOT use in the proximity of vehicles or equipment when there is a risk of flammable
liquids coming into contact with the hand lamp
DO NOT immerse in water
DO NOT use in areas where water can accumulate or in rain or mist
CAUTION: Risk of Electric Shock – For Light Duty Dry Location Use Only
GENERAL USE CORD REEL ONLY. NOT FOR HARD USE. FOR INDOOR DRY
LOCATION USE ONLY FOR LIGHT DUTY RESIDENTIAL USE ONLY
WARNING: NOT FOR USE ABOVE HAZARDOUS LOCATIONS
CAUTION: DO NOT USE IN HAZARDOUS LOCATIONS AS REQUIRED BY THE
CANADIAN ELECTRICAL CODE, PART I
IMPORTANT SAFETY INSTRUCTIONS
This product has a 3 prong polarized plug on the power cord. Do not attempt to bypass
this safety feature by removing the round plug and defeat his safety feature. This plug will
fit into a grounded outlet only one way. If the plug does not fit fully into the outlet, contact
a qualified electrician. Never use with a two wire extension cord.
Thank you for purchasing this Bayco work light. Save these instructions.
Please read these instructions before using your work light
INSTALLATION INSTRUCTIONS
Check the parts. The replacement head comes with a small bag with three female tab
connectors and two wire clips (one extra). If you are missing this bag, STOP installing
and call 800-233-2155 to obtain these connectors.
TOOLS REQUIRED
Wire cutters or lineman's pliers, wire strippers, wire crimping tool, #1 Phillips screwdriver
PREPARE REEL
Unplug the reel before replacing the light
1. Cut the existing light off of the reel cord with wire
cutters. Ensure that the cord has three leads.
CAUTION this light must have a green ground
lead for safe operation. If after cutting the wire,
there are only two leads, STOP installing and call
800-233-2155 for assistance.
BAYCO • 640 South Sanden Blvd. • Wylie, TX 75098 • 1-800-233-2155 • www.baycoproducts.com
2. Slip the black strain relief over the cord with the wide end facing the end of the
wires. Slide it a few inches away from the end of the cord.
3. Slip the black strain relief over the cord with the wide end facing the end of the
wires. Slide it a few inches away from the end of the cord
4. Using the lineman's pliers, crimp the wire clip very tightly around the jacket 2" from
the blunt end. The clip should be tight enough so that it cannot be moved along
the cord and the wire jacket should look slightly pinched.
5. Using the wire stripping tool, remove the outer jacket of the wire to expose 1-1/2"
inches of insulated wires. NOTE: Check to ensure 1/2" of the jacket remains in
front of the wire clip.
6. Strip 3/8" of insulation from each of the end of the three wires.
7. Twist the wire strands of the black lead and insert into the barrel of a female
terminal. Crimp the terminal at the center of the barrel's insulation firmly using a
crimping tool. Confirm that the lead is tight by pulling gently on the terminal. If the
crimp is tight, repeat for the white lead and green wires. If not, re-crimp until
connection can withstand a light pulling force.
PREPARE LIGHT HEAD
1. Remove the plastic rivet which holds the clear tube into its seat, pull out tube and
set tube and rivet aside for later assembly.
2. Remove bulb.
3. Using the Phillips head screwdriver remove the two screws at the base of the
handle, then remove the two screws at the bottom of the tube seat (opposite end of
the handle). The switch, receptacle and ballast will now be loose.
REASSEMBLY
1. Connect the black lead to the tab with a black lead
2. Connect the white lead to the tab with a white lead
3. Connect the green lead to the tab with a green lead
4. Lay the cord into the cord entrance cradle with the wire clip on the INSIDE of the
handle.
5. Keep the receptacle and rocker switch OUTSIDE of the handle (these snap in
later), carefully match the second handle half to the first handle half. The cord
strain relief must be captured entirely by the handle halves without pinching.
Route the black and white lamp leads into the cross-hair slots so they will not be
pinched.
6. Ensure there are no pinched wires then insert the screws into the handle base and
tube holder cup.
7. Pull firmly on the cord to ensure that it is secured by the handle halves and does
not move. If it moves, disassemble and return to step 5.
8. Snap the receptacle and switch into their sockets. Check that they are secured
and can't be pulled out
9. Install bulb.
10. Reinsert the tube assembly, lining up the rivet holes with the cup holes. Insert the
female portion of rivet into the tube hole. Press male into female. This should
cause the female to expand slightly on the inside of the light. Pull on tube to
ensure it is locked in place.
11. Plug in the reel and test the light and receptacle.
If you encounter any problems, unplug the light and call a qualified electrician or 1-800-
233-2155 for assistance.
WARRANTY
PRODUCTS COVERED UNDER THIS LIMITED WARRANTY:
This product is warranted to the original purchaser for 1 year and only covers failures due
to defects in materials or workmanship. If this product is used for rental purposes, the
warranty term is reduced to 90 days from the date of purchase.
NOT COVERED
The warranty does not cover normal wear and tear or cosmetic damage. The Limited
Warranty also does not cover damages which occurred in shipment or failures which are
caused by accidents, misuse, abuse, faulty installation and lightning damage.
Consequential damages, incidental damages or incidental expenses, including damage
to property. Some states do not allow the exclusion or limitation of incidental or
consequential damages, so the above limitation or exclusion may not apply to you. This
warranty gives you specific legal rights, which may vary from state to state.
This warranty does not apply to certain Bayco professional products that carry a specific
warranty unique to those products.