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OPERATION AND MAINTENANCE MANUAL FOR
Model 100SQ1 Impulse Wrench is designed for assembly operations which require high
speed rundown of fasteners with consistent torque delivery and reduced torque
reaction.
Ingersoll–Rand is not responsible for customer modification of tools for applications on
which Ingersoll–Rand was not consulted.
IMPORTANT SAFETY INFORMATION ENCLOSED.
READ THIS MANUAL BEFORE OPERATING TOOL.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PLACE THE INFORMATION
IN THIS MANUAL INTO THE HANDS OF THE OPERATOR.
FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY.
PLACING TOOL IN SERVICE
•
Always operate, inspect and maintain this tool in
accordance with American National Standards
Institute Safety Code for Portable Air Tools
(ANSI B186.1).
•
For safety, top performance, and maximum
durability of parts, operate this tool at 90 psig
(6.2 bar/620 kPa) maximum air pressure at the inlet
with 3/8" (10 mm) inside diameter air supply hose.
•
Always turn off the air supply and disconnect the
air supply hose before installing, removing or
adjusting any accessory on this tool, or before
performing any maintenance on this tool.
•
Do not use damaged, frayed or deteriorated air
hoses and fittings.
•
Be sure all hoses and fittings are the correct size
and are tightly secured. See Dwg. TPD905–1 for a
typical piping arrangement.
•
Always use clean, dry air at 90 psig (6.2 bar/
620 kPa) maximum air pressure. Dust, corrosive
fumes and/or excessive moisture can ruin the motor
of an air tool.
•
Do not lubricate tools with flammable or volatile
liquids such as kerosene, diesel or jet fuel.
•
Do not remove any labels. Replace any damaged
label.
The use of other than genuine Ingersoll–Rand replacement parts may result in safety hazards, decreased tool
performance, and increased maintenance, and may invalidate all warranties.
Repairs should be made only by authorized trained personnel. Consult your nearest Ingersoll–Rand Authorized
Servicenter.
Refer All Communications to the Nearest
Ingersoll–Rand Office or Distributor.
Ingersoll–Rand Company 1999
Printed in U.S.A.
100SQ1 IMPULSE WRENCH
03539665
USING THE TOOL
•
Always wear eye protection when operating or
performing maintenance on this tool.
•
Always wear hearing protection when operating
this tool.
•
Keep hands, loose clothing and long hair away from
rotating end of tool.
•
Anticipate and be alert for sudden changes in
motion during start up and operation of any power
tool.
•
Keep body stance balanced and firm. Do not
overreach when operating this tool. High reaction
torques can occur at or below the recommended air
pressure.
•
Tool shaft may continue to rotate briefly after
throttle is released.
•
Air powered tools can vibrate in use. Vibration,
repetitive motions or uncomfortable positions may
be harmful to your hands and arms. Stop using any
tool if discomfort, tingling feeling or pain occurs.
Seek medical advice before resuming use.
•
Use accessories recommended by Ingersoll–Rand.
•
Use only impact sockets and accessories. Do not use
hand (chrome) sockets or accessories.
•
This tool is not designed for working in explosive
atmospheres.
•
This tool is not insulated against electric shock.
F
Form P7089
Edition 5
E
June, 1999
P
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Resumen de contenidos para Ingersoll Rand 100SQ1
- Página 1 June, 1999 OPERATION AND MAINTENANCE MANUAL FOR 100SQ1 IMPULSE WRENCH Model 100SQ1 Impulse Wrench is designed for assembly operations which require high speed rundown of fasteners with consistent torque delivery and reduced torque reaction. Ingersoll–Rand is not responsible for customer modification of tools for applications on which Ingersoll–Rand was not consulted.
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Página 2: Torque Adjustment
WARNING LABEL IDENTIFICATION FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY. WARNING WARNING WARNING Always turn off the air sup- Always wear eye protection Always wear hearing ply and disconnect the air when operating or perform- protection when operating supply hose before install- ing maintenance on this this tool. -
Página 3: Placing Tool In Service
ADJUSTMENTS 7. With the oil plug opening downward over a container, 10. Thread the Oil Plug with the Oil Plug Seal into the rotate the Drive Shaft to purge the fluid from the mechanism until it is snug. mechanism. 11. Using a 1.5 mm hex wrench, turn the Torque 8. - Página 4 PLACING TOOL IN SERVICE SPECIFICATIONS Model Type of Chuck/Drive Free Speed Recommended Torque Range Handle Soft Draw Hard Slam ft–lb (Nm) ft–lb (Nm) 100SQ1 straight 10,000 3–6 4–9 (4–8) (5–12)
- Página 5 LA CLÉ HYDRO–PNEUMATIQUE MODÈLE 100SQ1 NOTE Le clé hydro–pneumatique Modèle 100SQ1 est destinée aux opérations d’assemblage nécessitant une grande vitesse de serrage avec une régularité du couple et un serrage virtuellement sans réaction. Ingersoll–Rand ne peut être tenu responsable de la modification des outils par le client pour les adapter à...
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Página 6: Réglage Du Couple
SIGNIFICATION DES ÉTIQUETTES D’AVERTISSEMENT ATTENTION LE NON RESPECT DES AVERTISSEMENTS SUIVANTS PEUT CAUSER DES BLESSURES. ATTENTION ATTENTION ATTENTION Couper toujours l’alimentation Porter toujours une Porter toujours des lunettes d’air comprimé et débrancher le protection acoustique de protection pendant flexible d’alimentation avant pendant l’utilisation de cet l’utilisation et l’entretien de d’installer, déposer ou ajuster... -
Página 7: Mise En Service De L'OUtil
RÉGLAGES 7. Tout en tenant le trou du bouchon d’huile vers le bas 11. A l’aide d’une clé pour six pans creux de 1,5 mm, tourner la au–dessus d’un récipient, tourner l’arbre d’entraînement pour vis de réglage de couple dans le sens des aiguilles d’une purger le fluide contenu dans le mécanisme. - Página 8 MISE EN SERVICE DE L’OUTIL SPÉCIFICATIONS Modèle Type de Limiteur/ Vitesse à Gamme de couples Poignée Entraînement vide recommandée pouces Serrage élastique Serrage fort 100SQ1 en ligne 1/4” rapide 10.000 4–8 5–12...
- Página 9 LLAVE DE IMPULSO MODELO 100SQ1 NOTA La llave de impulso modelo 100SQ1 está diseñada para operaciones de ensamblaje que requieran alta velocidad de fijación con un par consistente y reducida reacción de par. Ingersoll–Rand no aceptará responsabilidad alguna por la modificación de las herramientas efectuada por el cliente para las aplicaciones que no hayan sido consultadas con Ingersoll–Rand.
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Página 10: Etiquetas De Aviso
ETIQUETAS DE AVISO AVISO EL HACER CASO OMISO DE LOS AVISOS SIGUIENTES PODRÍA OCASIONAR LESIONES. ADVERTENCIA ADVERTENCIA ADVERTENCIA Cortar siempre el suministro Usar siempre protección ocular Usar siempre protección de aire y desconectar la man- al manejar o realizar opera- para los oídos al manejar guera de suministro de aire ciones de mantenimiento en... -
Página 11: Para Poner La Herramienta En Servicio
AJUSTES 7. Con el orificio del tapón del aceite apuntando hacia 11. Con una llave hexagonal de 1,5 mm, gire el tornillo de abajo sobre un contenedor, gire el eje de accionamiento ajuste de par en sentido horario hasta que se pare. Ésta es para purgar el líquido del mecanismo. -
Página 12: Especificaciones
PARA PONER LA HERRAMIENTA EN SERVICIO ESPECIFICACIONES Modelo Tipo de Portapuntas/Ac- Velocidad Gama de par empuñadura cionamiento en vacío recomendada pulg. Junta Junta elástica rígida ft–lbs (Nm) ft–lbs (Nm) 100SQ1 recta 1/4 Cambio rápido 10.000 3–6 (4–8) 4–9 (5–12) - Página 13 MANUAL DE FUNCIONAMENTO E MANUTENÇÃO A CHAVE DE IMPULSO MODELO 100SQ1 AVISO A Chave Dinamométrica de Impulso Modelo 100SQ1 é concebida para operações de montagem que exijam velocidade de aperto elevada com torque exercido consistente e reacção de torque reduzida.
- Página 14 IDENTIFICAÇÃO DO RÓTULO DE ADVERTÊNCIA ADVERTÊNCIA O NÃO CUMPRIMENTO DAS SEGUINTES ADVERTÊNCIAS PODE RESULTAR EM FERIMENTOS. ADVERTÊNCIA ADVERTÊNCIA ADVERTÊNCIA Use sempre óculos de Use sempre protecção contra o Desligue sempre a alimentação protecção quando estiver ruído ao operar esta ferramenta. de ar e desconecte a mangueira operando ou executando algum de alimentação de ar antes de...
- Página 15 AJUSTES 4. Erga o motor montado para fora da Cobertura do 9. A abertura de enchimento deve ser submersa no Mecanismo e puxe o conjunto do mecanismo para fora restante do fluído, e usando uma chave, gire o Eixo do da capa.
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Página 16: Colocando A Ferramenta Em Funcionamento
Lubrifique o comando hexagonal e o eixo de saída antes de montar. ESPECIFICAÇÕES Modelo Tipo de Encabadouro/Com- Velocidade Intervalo de Torque Punho ando Livre Recomendado Aperto Aperto Ligeiro Elevado pol. Nm (pés–lb) Nm (pés–lb) 100SQ1 em linha 1/4 Q.C. 10.000 3–6 (4–8) 4–9 (5–12) - Página 17 (Dwg. TPA1360–1)
- Página 18 PART NUMBER FOR ORDERING PART NUMBER FOR ORDERING Motor Housing Assembly ....100SQ–A40 Front End Plate Assembly ....100SQ–A11 Motor Housing .
- Página 19 180PQ–298 for 100SQ1 ....WARNING–2–99 Liner Front Pin (2) ....
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Página 20: Maintenance Section
MAINTENANCE SECTION CHANGING THE MECHANISM FLUID To change the Mechanism Fluid in the Impulse Mechanism, DO NOT SUBSTITUTE ANY OTHER FLUID. proceed as follows: Failure to use the fluid provided could damage the 1. Use a pointed probe to push the Spring Seat (57) tool, increase maintenance and decrease against the Retaining Sleeve Spring (56). -
Página 21: General Instructions
MAINTENANCE SECTION DISASSEMBLY 10. Insert the pins of the spanner plug from the No. 100PQ–99 Tool Kit into the two holes in the Housing General Instructions Cap (36). Using a wrench on the plug, unscrew and 1. Do not disassemble the tool any further than necessary remove the Housing Cap from the Housing Assembly. - Página 22 MAINTENANCE SECTION opening of the Rear End Plate to tap the Bearing out of the End Plate. (Refer to Dwg. TPD1271.) END PLATE SPACER SPANNER CLOCKWISE TO LOOSEN (Dwg. TPD1297) (Dwg. TPD1271) 3. Reposition the Motor Housing in the vise jaws so that the vise jaws grip the end of the rotor shaft and the 8.
- Página 23 MAINTENANCE SECTION Assembly of the Motor tubing that contacts the inner ring of the bearing, press the Rear Rotor Bearing and Rear End Plate, End Plate 1. If the Reverse Valve Bushing Seal (10) was removed leading, onto the shaft of the Rotor until the End Plate from the reverse valve bushing, install a new Seal contacts the shim.
- Página 24 MAINTENANCE SECTION 20. After installing the Front End Plate Spacer, grasp the SEAL BACK–UP RING shaft of the Rotor and rotate it by hand. If the Rotor does not turn easily, disassemble the motor unit and determine where the assembly is binding. The motor must rotate freely before proceeding further with the assembly.
- Página 25 MAINTENANCE SECTION 14. Reinstall the Cover Assembly and use a hex wrench to CLOCKWISE TO TIGHTEN SPANNER PLUG push it below the threads at the rear of the Housing. (Refer to Dwg. TPD1290.) PUSH DOWN (Dwg. TPD1291) 16. Make certain the Drive Shaft rotates freely. Install the Mechanism Cover Spacer (51) and then fill the mechanism with fluid and reassemble the tool as instructed in the section, CHANGING THE...