Vaporgard
™
LED Luminaires
V2L Series
Installation & Maintenance Information
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE
APPLICATION
Vaporgard
™
LED Series Luminaires are suitable for use in the following hazardous (classified) areas as defined by the National Electrical Code (NEC
NEC/CEC
• Class I, Division 2, Groups A, B, C, D
• Wet location, NEMA 3, NEMA 4, Marine
UL Standards
• UL 844 Hazardous (classified)
• UL1598 Luminaires, UL1598A Marine
IEC Standards
• IEC/EN 60079-0 Electrical Apparatus for Explosive Atmospheres
• IEC/EN 60079-7 Equipment Protection by Increased Safety "e"
• IEC/EN 60079-15 Equipment Protection by Type "n"
• IEC/EN 60529 IP Protection
• IEC/EN 62031 LED Luminaires
NV2L complies with IEC60598-1 and IEC60598-2 (issued 1996).
CSA Standards
• CSA C22.2 No. 137
IEC Ex/ATEX (Wall Mount Only)
• CE
II 3 G IP66
• Ex nA II T4 Tamb -30ºC to +55ºC (with S902 suffix)
• Ex nA II T5 Tamb -30ºC to +40ºC
• Ex tD A22 IP66 T55ºC Tamb -30ºC to +40ºC
WARNING
To avoid the risk of fire, explosion, or electric shock, this product should be
installed, inspected, and maintained by a qualified electrician only, in
accordance with all applicable electrical codes.
WARNING
To avoid electric shock:
Be certain electrical power is OFF before and during installation and
maintenance.
Luminaire must be supplied by a wiring system with an equipment
grounding conductor.
To avoid burning hands:
Make sure lens and housing are cool when performing maintenance.
INSTALLATION
To install new wall mount or ceiling-mounted junction box:
1.
Secure the mounting module into its supporting position.
a.
Ceiling and wall box: mark desired location onto mounting surface
and secure with appropriate sized hardware and/or screws (not
provided).
b.
Attach the adapter cover to the ceiling or wall mount
modules by positioning the two (2) screws through the slotted
keyhole in the adapter cover. Rotate cover and lightly snug each
screw. In same order, torque each screw to 30 lb.-in. (3.4 N-m).
2.
For pendant mounting: lubricate hub thread with Cooper Crouse-Hinds
STL lubricant. Thread the pendant cover onto the NPT conduit until tight.
Tighten set-screw in hub using a 5/64 inch (2.0 mm) hex allen wrench
(see Figure 1). Torque to 16 lb.-in. (1.81 N-m).
3.
Attach the LED housing.
a.
Hang the assembly on the hinge of the adapter module (see Figure
2).
b.
Pull wiring into cover.
c.
Connect cover ground lead with fork terminal to ground screw
on LED housing. Tighten ground screw (see Figure 3).
d.
Connect supply wires to the LED driver input leads per the
appropriate wiring diagram, using methods that comply with all
applicable codes. Tighten all electrical connections.
e.
Close LED housing onto adapter cover, ensuring that wires are
not caught between the cover and LED housing. Tighten three (3)
screws provided using a 3/16 inch (4.7 mm) hex allen wrench (see
Figure 4). Torque to 75 lb.-in. (8.5 N-m).
Refer to the luminaire nameplate for specific classification information,
maximum ambient temperature suitability, and corresponding operating
temperature (T-Code).
Vaporgard Series Luminaire construction is designed for use indoors and
outdoors in marine and wet locations, where moisture, dirt, corrosion,
vibration, and rough usage may be present.
Vaporgard Series are supplied with a choice of voltages 120 - 240 Volts AC
50/60 Hz, or 277 Volts 50/60 Hz, or 12-24 Volts DC.
Electrical ratings:
AC:
DC:
• 120-240/277 VAC, 50/60 Hz
• 12-24 VDC
• 0.2-0.4/0.1 Amps
• 1.2-1.7 Amps
• <10A inrush current @115V, <20A @230V
• 34W max.
• 25W max.
WARNING
To avoid explosion:
Make sure the supply voltage is the same as the luminaire voltage.
Do not install where the marked operating temperatures exceed the
ignition temperature of the hazardous atmosphere.
Do not operate in ambient temperatures above those indicated on the
luminaire nameplate.
Use proper supply wiring as specified on the luminaire nameplate.
All gasket seals must be clean and undamaged.
Before opening, ensure hazardous gases are not present. Electrical power
to the luminaire must be turned off. Keep tightly closed when in
operation.
To install to existing Vaporgard mounts:
NOTE: Vaporgard LED can be mounted to existing surface-mounted ceiling
junction box VXF or VXFT, or to wall mount arm VXHT only.
1.
Loosen the mounting screws on the existing mount. Remove old
luminaire, including the VHF adapter section, leaving mount in place.
Keep the two luminaire mounting screws in place in the existing mount.
2.
Clean all debris from the luminaire mounting surface using mild soap or
a liquid cleaner such as Collinite NCF or Duco #7.
3.
Slip the keyhole slots of the VLHR adapter cover over the screws on the
mount. Twist the VLHR counterclockwise to lock it in place.
4.
Snug the two screws, and then, in the same order, torque each screw to
30 lb.-in. (3.4 N-m).
5.
Attach the LED housing.
a.
Hang the assembly on the hinge of the adapter module (see Figure
2).
b.
Pull wiring into cover.
c.
Connect cover ground lead with fork terminal to ground screw
on LED housing. Tighten ground screw (see Figure 3).
d.
Connect supply wires to the LED driver input leads per the
appropriate wiring diagram, using methods that comply with all
applicable codes. Tighten all electrical connections.
e.
Close LED housing onto adapter cover, ensuring that wires are
not caught between the cover and LED housing. Tighten three (3)
screws provided using a 3/16 inch (4.7 mm) hex allen wrench (see
Figure 4). Torque to 75 lb.-in. (8.5 N-m).
IF 1611
®
):
FIGURE 1
GND/P.E.
FIELD ASSEMBLED FIXTURES
Complete lighting fixture consists of cover, optional wall or junction box, and LED housing
JUNCTION BOX
1/2" VXFT10
3/4" VXFT20
PENDANT
1/2" VLA1
3/4" VLA2
1"
VLA3
LED Housing Ground Screw
FIGURE 2
FIGURE 3
V2L: WIRE CONNECTION
NV2L: TERMINAL BLOCK
DRIVER
LOAD
BLK
BLK
-
NEUT
WHT
YEL
+
GRN
COVER
GND
P.E.
AC WIRING DIAGRAM
V2L: WIRE CONNECTION
NV2L: TERMINAL BLOCK
DRIVER
LOAD
BLK
BLK
-
NEUT
WHT
RED
+
GND/P.E.
GRN
(CONNECTIONS
NOT USED)
COVER
GND
P.E.
DC WIRING DIAGRAM
VXF10
WALL
VXF20
1/2" & 3/4" VXHT20
VLHR
ADAPTER
Complete luminaire consists of
COVER
LED Housing and mounting module:
V2LC/W
a VLHR adapter and VX series
LED Housing
FIGURE 5
FIGURE 4
INDICATES WIRE
CONNECTION
BLK
-
LED
HOUSING
RED
+
GND
P.E.
INDICATES WIRE
CONNECTION
BLK
-
LED
HOUSING
RED
+
GND
P.E.
JUNCTION BOX
1/2" VXFT10
VXF10
3/4" VXFT20
VXF20
VAPORGARD V2L SERIES
a VLA pendant, or
mounting module shown.