Service Report - Upright AB46RT Manual Del Usuario

ROUTINE SERVICE
Use the following table as a guide for routine mainte-
nance. Inspection and maintenance shall be
performed by personnel who are trained and familiar
with mechanical and electrical procedures. Refer to
the Service Manual for complete service instructions.
Please copy this page and use the Routine Service Table
as a checklist when inspecting a machine for service.
COMPONENT INSPECTION OR SERVICES
Engine Oil Check level and condition
Check for leaks
*Change oil & filter (Dual Fuel)
*Change oil & filter (Diesel)
Engine Fuel Check fuel level
System Check for leaks
Replace fuel filter
Engine Air Replace air cleaner
Cleaner Check air cleaner
Battery Check electrolyte level
Clean exterior
Clean terminals
Engine Check coolant level (with engine cold)
Coolant Replace coolant
Hydraulic Check oil level
Oil Change filter
Drain and replace with ISO 46 compatible oil
Hydraulic Check for leaks
System Check hose connections
Check hoses for exterior wear
Emergency Check operation of emergency override
Hydraulic valves and hand pump
System
Controller Check operation of all controls
Platform Check fasteners for proper torque
Floor and Check welds for cracks
Rails Check condition of platform
Check condition of anchorage points
Check condition of operators manual
Tires Check for damage
Check air pressure (3,8 bar [55 psi])
Check lug nuts (torque to 90 ft. lbs. [123 Nm])
Hydraulic Wipe clean
Pump Check for leaks at mating surfaces
Check for hose fitting leaks
Check mounting bolts for proper torque
Hydraulic Check hydraulic drive motor operation
Drive System Check hoses, fittings, and valve block for leaks
Steering Check fittings for proper torque
System Oil all pivot points
Check steering cylinder for leaks
Check linkage for wear areas
Check for missing / loose retainers
Routine Service Table Key
Interval
Daily=each shift (every day) or every eight hours
30
D
3 =every 3 months or 125 hours
M
6 =every 6 months or 250 hours
M
1 =every year or 500 hours
Y
2 =every 2 years or 1000 hours
Y
Y=Yes/Acceptable
N=No/Not Acceptable
R=Repaired/Acceptable
Routine Service Table
INTERVAL Y N R COMPONENT INSPECTION OR SERVICES
Daily Elevating
Daily Assembly
100
HOURS
200
HOURS
Daily Chassis
Daily
6
M
6 Turret
M
Daily
Daily
3 Drive
M
3 Hubs
M
Daily
3
M
Daily Lift
6 Cylinders
M
2
Y
Daily
30
D
30 Entire Unit
D
Daily
Daily Labels
Daily
Daily Slew Ring
Daily
*First oil change after 50 hours.
Daily
Daily
Daily
Daily
30
D
30
D
30
D
Daily
30
D
Daily
Daily
6
M
30
D
30

Service Report

D
30
D
Daily
Date: _______________________________________
Owner: _____________________________________
Model No: ____________
Serviced By: ________________________________
Service Interval: _____________________________
11
=every month (30 days) or every 50 hours
Inspect for structural cracks
Check pivot points for wear
Check pivot pin retaining bolts for proper torque
Check members for deformation
Check hoses for pinch or rubbing points
Check component mounting for proper torque
Check welds for cracks
Check ring gear for proper lubrication and wear
Lubricate worm gear bearings
Lubricate ring gear (MoS grease)
2
Check for leaks
Check oil level
Change oil after break-in period
Change oil (SAE 90 wt. gear oil)
Check the cylinder rods for wear
Check pivot pin retaining bolts for proper torque
Check seals for leaks
Inspect pivot points for wear
Check fittings for proper torque
Check for and repair collision damage
Check fasteners for proper torque
Check for corrosion, remove and repaint
Lubricate
Check for peeling, missing, or unreadable
labels & replace
Check fasteners for proper torque
Serial No: ____________
INTERVAL Y N R
Daily
30
D
30
D
Daily
Daily
6
M
Daily
Daily
150 /3
H M
150 /3
H M
Daily
250 /6
H M
50 /30
H D
2000 /2
H Y
30
D
30
D
30
D
30
D
30
D
Daily
3
M
3
M
30
D
Daily
30
D