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GENERAL SPECIFICATIONS
• Standards: These Klein Tools Safety Helmets comply with Type I
ANSI/ISEA Z89.1-2014, CSA Z94.1-15:
• Class E non-vented Safety Helmets have been tested up to 20kV.
EN397:2012+A1:2012 (Clauses listed only):
• 5.2.1
Shock at Very Low Temperature
–
• 5.2.4
Lateral Deformation (LD)
–
• 5.2.5
Molten Metal Splash
–
EN12492:2012 (Listed clauses only):
• 4.2.1.2
Front Energy Absorption Capacity
–
• 4.2.1.3
Side Energy Absorption Capacity
–
• 4.2.1.4
Rear Energy Absorption Capacity
–
• 4.2.2
Resistance To Penetration
–
• 4.2.3
Retention System Strength
–
• 4.2.4
Retention System Effectiveness (roll off)
–
TOP: Z89.1/Z94.1
FRONT:
EN12492
• Fits: Head Sizes 6-1/2 to 8 (20-1/2 to 25 inches / 52 to 64 cm)
SYMBOLS ON PRODUCT (FIG. A)
1
Compliant Standards, Class, Type, and Head Size information
2
Date of manufacture
3
Recycling Code and material type
WARNING LABELS (FIG. B)
There are warning labels
4
affixed to the inside of this safety helmet.
Read, understand, and follow these instructions to ensure safe
operation. DO NOT REMOVE THESE LABELS.
WARNINGS
READ ALL INSTRUCTIONS. FAILURE TO FOLLOW THESE WARNINGS AND
INSTRUCTIONS MAY RESULT IN SERIOUS BODILY INJURY OR DEATH.
• This safety helmet provides LIMITED protection from small objects
striking top, front, back, left and right sides of the safety helmet.
This is NOT an ANSI/CSA Type II helmet.
• DO NOT expose safety helmet, suspension, padding and chin strap to open flame.
• ELECTRICAL WARNING: Avoid areas where the chance of electrical
shock exists. Non-vented versions meet Class E requirements by
providing limited electrical protection. Class C vented models provide no
electrical protection. (See WARNING LABELS Section).
• If the safety helmet has sustained an impact, dispose of it
IMMEDIATELY, even if damage is not visible.
• NEVER alter, puncture, modify or engrave the shell, suspension or
chin strap.
• DO NOT use paints, solvents, chemicals, adhesives, gasoline or like
substances on this safety helmet – doing so can lessen the protection
offered against impact and penetration.
• DO NOT use this safety helmet as a vehicular or recreational safety helmet.
• DO NOT store objects between the suspension and the shell, as the safety
helmet will not function as intended and can lessen the protection from
impact and penetration.
• Exposure to direct sunlight, corrosive environments, and/or extreme
temperatures below -40°F (-40°C) or above 120°F (49°C) can lessen
the ability of the safety helmet to withstand impact and penetration.
MAINTENANCE
SAFETY HELMET CLEANING AND STORAGE
• Clean the safety helmet and suspension with mild soap and water
only. Rinse and wipe dry. Clean chin strap with damp cloth only. Store
in a cool place.
• See SWEATBAND AND TOP COMFORT PAD section of the operating
instructions (on other side) for additional maintenance information.
INSPECTION AND REPLACEMENT
Inspect the safety helmet, including the suspension, chin strap and
shell, before and after each use:
• Check the Safety helmet's shell for any cracks, breakage,
discoloration, chalky appearance, or any other damage, excessive
wear or unusual condition. These conditions may indicate reduced
impact or penetration resistance and the Safety helmet must be
replaced IMMEDIATELY.
• The suspension and chin strap should be checked for cracks, breaks,
damaged stitching or any other damage, excessive wear or unusual
condition. If any of these conditions exist, they must be replaced
IMMEDIATELY.
• Always use genuine Klein Tools replacement parts. This product
works as a system, and use of unauthorized suspensions and chin
straps may reduce the protection you receive from this safety helmet.
SUSPENSION AND CHIN STRAP: Must be replaced after no more than
12 months of use.
ENTIRE SAFETY HELMET: Entire Safety helmet must be replaced
after no more than 2 years of regular use, or 5 years from the date of
manufacture, whichever comes first.
These are MAXIMUM useful service life guidelines. Regular inspection
as detailed in the MAINTENANCE section above MUST be performed,
and may result in possible earlier replacement.
NOTE: This replacement schedule is a guideline that assumes
normal use and storage conditions for the safety helmet. If the safety
helmet is exposed to temperature extremes, persistent sunlight, or
chemicals, replacement may be required in a shorter time frame.
ACCESSORIES AND REPLACEMENT PARTS
BACK: EN12492
Klein Tools safety helmet accessories and replacement parts are
available online or at major distributors:
SIDES: EN12492
• CLMBRSPN: Replacement 6-Point Suspension
• KHHSWTBND: Sweatband (3-pack)
• KHHTOPPAD: Top Comfort Pad (3-pack)
DEFORMATION: EN397
• CLMBRSTRP: Replacement Chin Strap
• 56034: Rechargeable Auto-Off Headlamp (Spot/Flood)
• 56049: Rechargeable Light Array Headlamp (Flood only)
• 56062: Rechargeable Headlamp / Worklight (Spot/Flood)
• 56048: Rechargeable Auto-Off Headlamp (Spot/Flood)
• KHH56220: Headlamp / Magnetic Worklight (Spot/Flood)
• VISORCLR: Clear Visor
• VISORGRAY: Tinted Gray Visor
NOTE: KLEIN TOOLS CANNOT GUARANTEE THAT THIRD-PARTY
ACCESSORIES WILL PERFORM OR FIT OPTIMALLY WITH
KLEIN TOOLS SAFETY HELMETS.
450 Bond Street, Lincolnshire, IL 60069 1-800-553-4676
customerservice@kleintools.com
5
Universal accessory slots
6
Klein Tools accessory slots
Vents with shutter
7
(Class C only)
8
Pivot adjustment
9
Size adjustment knob
10
Rear neck pad
Suspension strap
11
anchor slots
All safety helmets come with suspension pre-installed at factory
settings. The suspension can be adjusted to ensure proper and secure
fit to your head for maximum protection. Follow the steps below:
STEP 1: Turn the size adjustment knob
the fit. Position the rear pad on the back of your head, closer to the
neck. Dress any bandana knots or ponytails over the rear neck pad
STEP 2: Tighten by turning the size adjustment knob
until the safety helmet is comfortable and snug. Move your head up,
down and side-to-side gently, like you would normally, and make sure
the safety helmet stays on. Make sure that the safety helmet is not
angled forward or backward, but rests level on your head.
If the safety helmet does not fit properly at the factory settings, you
can further adjust the fit:
STEP 1: Free the suspension by turning the suspension bracket
approximately 90 degrees to free the bracket key
key slots
18
STEP 2: Determine which slot
bracket slots deeper in the safety helmet will move it higher on the
head and vice versa. Insert the bracket key
approximately 90 degrees to lock into place. Always match the settings on
the left and right sides to prevent the suspension from sitting at an angle.
USEFUL LIFE
WARRANTY
www.kleintools.com/warranty
DISPOSAL / RECYCLE
Do not place safety helmet or its accessories in the trash.
Items must be properly disposed of in accordance with local
regulations. See www.epa.gov for additional information.
CUSTOMER SERVICE
KLEIN TOOLS, INC.
www.kleintools.com
FEATURE DETAILS (FIG.C)
12
Washable sweatband
13
Washable top comfort pad
14
Suspension straps
15
Re ective sticker locations
16
Suspension bracket
17
Bracket key
18
Bracket key slots
FITTING (FIG. D)
counterclockwise to loosen
9
SUSPENSION ADJUSTMENT (FIG. E)
from the bracket
17
.
you want to reattach to. Using the
18
and turn the bracket
17
SUSPENSION ADJUSTMENT (FIG. E)
STEP 3: Verify the safety helmet fits properly. Follow the steps in the
FITTING section to ensure proper fit. Ensure that accessories you plan
to use fit and function properly while maintaining the safety helmet's
ability to perform its function optimally. Check with a qualified safety
expert, if unsure.
NOTE: The suspension strap lengths are xed and cannot be
adjusted. DO NOT attempt to alter.
CHIN STRAP ADJUSTMENT / REMOVAL (FIG. F1, F2, F3)
The safety helmet comes with the chin strap pre-installed.
TO ADJUST CHIN STRAP:
STEP 1: Close the chin strap, adjust the leather portion of the strap
through the clasp loop. Try on the safety helmet and readjust until the
strap is snug between your chin and neck.
STEP 2: Adjust both side "V" brackets up or down for final adjustment.
Ensure both sides of the "V" straps are even, as shown in FIG. F1.
TO REMOVE CHIN STRAP:
STEP 1: Insert a small blunt-nosed tool (such as long-nosed pliers)
into the round opening to press the release tab as shown in FIG. F2.
STEP 2: Gently pull the strap to begin removing the tab from the
slot. The tab will not come out completely in this step. Once the tab
catches, stop pulling. DO NOT attempt to forceably remove.
STEP 3: Press the exposed portion of the release tab as shown in
FIG. F3 while gently pulling on the strap to release the tab from the slot.
Repeat process at all remaining attachment points.
NOTE: Check with your Safety Supervisor prior to removing your
chin strap, as it may be required at all times on your jobsite.
SWEATBAND AND TOP COMFORT PAD (FIG.H)
Klein Tools safety helmets come with an advanced sweatband and top
comfort pad designed to wick away sweat. They are machine washable
in a normal wash cycle. DO NOT wash with bleach or with detergents
containing bleach. Machine dry on normal or low heat setting only.
The sweatband and top comfort pad can be easily removed and
reinstalled on the suspension:
• The top comfort pad is held in place by a single hook-and-loop pad
• The sweatband is held in place by four suspension hooks
three hook-and-loop pads
simply detach all hook-and-loop pads and slide the sweatband off the
suspension hooks.
Klein Tools Class C safety helmets have vents and shutters on both
sides. The vents can be adjusted by simply sliding the shutter tabs
up or down.
The vents and shutters will NOT prevent vapors, liquids, or
debris smaller than the vents from entering the safety helmet.
56062 HEADLAMP (FIG.G)
The optional 56062 is a rechargeable headlamp designed specifically
for Klein safety helmets that have the integrated front and rear
accessory slots. It functions as a spot light or flood light, and has
magnet to attach onto magnetic surfaces for use as a worklight.
Charging cable is included with models that include rechargeable
headlamps.
19
Release tab
20
On/Off/Mode button
21
Spot light
The 56062 can be attached to both the front and back of the helmet
via the Klein Tools accessory slot. It can be tilted up to 64 degrees on
the safety helmet and standalone as a worklight.
To install the headlamp onto a Klein safety helmet, align the pivoting
.
mount
with the Klein Tools accessory slot
24
10
and push down until the headlamp clicks securely into place.
clockwise
9
To remove the headlamp, press forward on the Release Tab
the headlamp out of the accessory slot.
REFLECTIVE STICKERS (FIG. C)
Klein Tools safety helmets come with four optional reflective stickers.
For optimal performance, affix only to the designated areas
Do NOT apply stickers in areas that will impede the functionality of
accessories or of the safety helmet itself.
16
Optional visors specially designed to mount
Helmets are also available, in clear and tinted gray. See ACCESSORIES
AND REPLACEMENT PARTS section for available models.
16
and
26
, on the side and front. To remove,
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VENTS (C-CLASS ONLY)
22
Flood lights
23
Magnet
24
Pivoting mount
on the safety helmet
6
, and lift
19
.
15
VISORS
onto Klein Tools Safety
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.
25
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