The milling heads should not be touched after use
because they could cause serious burns.
BRIEF DESCRIPTION
This machine is designed for use with rotary milling heads
for milling slots, edges, profiles and rough-edged holes,
from a firm base, in wood, synthetic and light construction
materials, and for milling operation with a copier.
By employing the correct milling heads and using slow
speeds, non-ferrous metals may also be milled.
BEFORE USING THIS TOOL
Make sure the mains voltage is correct: it must be the
same as that on the specification label. Machines with
230-V can also be connected to a 220-V mains supply.
Start the machine by turning the switch to position 1
("on"). To switch off, do the same in reverse.
Speed adjustments. Constant electronic performance
The control electronics allow continuous pre-setting of the
revolutions and impact frequency to adapt the machine to
the type of material to be worked on. The adjustment is
carried out through the velocity regulator C (Fig.3).
The constant speed control maintains the pre-set num-
ber of revolutions and impact frequency.
If the motor velocity diminishes during work, it is possi-
ble that you are exercising excessive pressure on the
material to be worked on. This may harm the motor
through overheating.
Reducing the depth of the cut and passing over it more
times may reduce overheating.
MILLING HEAD SELECTION AND INSTALLATION
1.1. Milling head selection
Depending on the materials to be worked, the following
milling head qualities may be selected:
High-performance, fast-cutting steel milling heads
(HSS): suitable for soft materials, such as soft woods
and plastic.
Milling heads with hard metal blades (HM): suit-
able hard and abrasive materials, such as hard
woods and aluminum.
WARNING! The milling heads that are employed must
be officially approved in accordance with the maximum
revolutions defined for the respective tools. The milling
head shaft diameter should match the inside diameter of
the tool-holder (locking clip).
1.2. Assembly of the milling machine (2 options)
WARNING! The mains cable must be removed from the
socket before any adjustments are made to the machine.
It is recommended that protective gloves be worn when
installing or removing milling heads.
OPTION 1 – Hand Held Use
a) Opening the fixing lever O of the milling machine
(Fig.2).
b) Press the locking button P and push the handles of
the milling machine downwards until nut G protrudes
over the base. Turn the locking lever R until it fits in
with the blocking of the rotating axis N (Fig.4).
c)
To assemble the milling machine, press the block-
ing button of the clip-holder shaft N matching up
the pivot with the axis groove F.
d) A 22-mm spanner should be used to loosen clip
fixing nut G in an anticlockwise direction (Fig.5).
e) Insert the milling head so that the shaft enters the
clip by a minimum of 20 mm (shaft length). Tighten
the clip fixing nut G with the spanner and release
the clip-carrier shaft support lever N (Fig.6).
f)
Rotate locking lever R until it disengages the spin-
dle lock N. Press the locking button P and slide the
router motor out of the base until the router bit is
back below the surface of the router base and
close base clamp O.
g) Before operating the router, follow directions in the
section in this manual titled "Adjusting Depth of
Cut" to properly set your depth of cut.
h) To remove a router bit from the collet, follow steps
b,c, and d and then remove the router bit.
OPTION 2 – Through The Base Bit Changes
a) Unlock the base by inserting the height adjustment
wrench K into the above table base clamp access
hole L and turn counter clockwise until the wrench
stops turning (Fig.7).
b) Insert the depth adjustment wrench into the above
table height adjustment access hole J and rotate
counter clockwise until the collet G extends fully
through the base (Fig.8).
c)
Insert the depth adjustment wrench into the
spindle lock access hole Q and rotate clockwise
until it stops. Rotate spindle F until spindle lock
pin N engages. When the spindle lock pin is cor-
rectly engaged, you will not be able to rotate the
spindle (Fig.9).
d) A 22-mm spanner should be used to loosen clip
fixing nut G in an anticlockwise direction (Fig.10).
e) Insert the bit into the collet and with the 22mm
wrench rotate the collet nut clockwise to tighten the
collet (Fig.11).
f)
Insert the depth adjustment wrench into the spindle
lock access hole Q and rotate counter clockwise
until it stops turning (Fig.12).
g) Insert depth adjustment wrench into the above
table height adjustment access hole J and turn
clockwise to lower the router bit. Lock the base
by inserting the height adjustment wrench into
the above table base clamp access hole L and
turn the wrench clockwise until the wrench stops
turning (Fig.13).
h) Before operating the router, follow directions in the
section in this manual titled "Adjusting Depth of
Cut" to properly set your depth of cut.
PRECAUTION: Do not tighten clip fixing nut G without a
milling head inserted into the clip.
Failure to release the locking button N or to remove the
22-mm spanner before operating this power tool could
result in injury or damage to the tool.
ADJUSTING MILLING OPERATION DEPTH
WARNING! The milling operation depth adjustment
must only be performed with the machine switched off.
The milling operation depth may be adjusted according
to the work to be carried out.
For deep cutting operations, it is recommended that
several passes be made, with a reduced chip thickness.
OPTION 1 – Hand Held Use
a) Loosen the fixing lever O (Fig.2).