Spreader Capacity
100% of Ram Capacity
PREVENTATIVE MAINTENANCE
This is the safety alert symbol used for the PREVENTATIVE MAINTENANCE section of this manual to alert you to potential
personal injury hazards. Obey all instructions to avoid possible injury or death.
1. Always store the kit in a well protected area where it will not be exposed to inclement weather, corrosive vapors, abrasive dust, or any
other harmful elements. The jack must be cleaned of water, snow, sand, grit, oil, grease or other foreign matter before using.
2. Based on continuous engagement and disengagement of the hose from the cylinder, eventually it will become necessary to add hydraulic
fluid to the pump's reservoir. Completely retract the ram before adding hydraulic fluid. Do not overfill in order to avoid personal injury and
hydraulic malfunction. Use only hydraulic jack oil. Other fluids will cause damage to the hydraulic seals.
Warning: In order to prevent seal damage and kit failure, never use alcohol, hydraulic brake fluid or transmission oil in the pump.
3. Every kit owner is responsible for keeping the kit labels clean and readable. Use a mild soap solution to wash external surfaces of the kit
components but not any moving hydraulic components.
4. Do not attempt to make any hydraulic repairs unless you are a qualified hydraulic repair person that is familiar with this equipment.
Repairs must be performed by an authorized service center.
TROUBLESHOOTING
Important: If repairs are necessary they must be performed in a dirt-free environment by qualified personnel who are familiar with this
equipment.
PROBLEM
1. Ram will not lift rated load.
2. Unit will not sustain rated load or feels "spongy" under rated load.
3. Unit will not lift to full height.
4. Handle tends to raise up while the unit is under rated load.
5. Unit still does not operate.
BRK4TB, BRK10TB
BRK4TB, BRK10TB
APPLICABLE FORCE
FOR COMPONENT SET UPS
100% of Plunger Toe Capacity
100% of Ram Capacity
100% of Rubber Head Capacity
12% of Ram Capacity
4 TON AND 10 TON BODY REPAIR KIT
50% of Plunger Toe Capacity
25% of Ram Capacity
25% of Ram Capacity
6% of Ram Capacity
ACTION
Turn reservoir fill screw (P7) counterclockwise two complete
revolutions and wait 10 seconds. Turn screw clockwise until tight
and proceed to pump. If that does not fix the problem check the
pump reservoir's fluid level. The proper amount of fluid should
be BRK4TB - 12.8 ounces and BRK10TB - 22 ounces. Use only
hydraulic jack oil.
Purge air from hydraulic system as above.
Purge air from hydraulic system as above.
Pump the handle rapidly several times to push oil past ball
valves in power unit.
Contact Matco Tools Customer Service.
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03/18/21