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ASSEMBLY INSTRUCTIONS
TOOLS REQUIRED FOR ASSEMBLY
(1)
Screwdriver
(1)
Hammer
(2)
7/16" Wrenches
(2)
1/2" Wrenches
(2)
9/16" Wrenches
NOTE: All 1/4" fl at washers should be assembled so that
they rest directly against the poly tray surface.
1. Remove the hardware pack and all loose parts from the
carton. Be sure the carton is empty before discarding.
2. Lay out all the parts shown on pages 2 and 3.
3. Assemble the latch lock between the latch mount brack-
ets using a 1/4" x 1" hex bolt (E) and a 1/4" hex lock nut
(K). Tighten so that the latch lock can still pivot. Attach
the extension spring (O) to the latch lock and the latch
mount bracket as shown in fi gure 1.
4. Insert the 3/8" x 1" clevis pin (H) through the holes in
the latch mount brackets and secure with a 1/8" hairpin
cotter (N). See fi gure 1.
LATCH MOUNT
BRACKETS
(E) 1/4" x 1"
HEX BOLT
(H) 3/8" x 1"
CLEVIS PIN
FIGURE 1
ENGLISH
(K) 1/4" HEX
LOCK NUT
(O) EXTENSION
SPRING
(N) 1/8" HAIRPIN
COTTER
LATCH LOCK
5. Assemble the latch lock subassembly to the rear tongue
using two 1/4" x 1" hex bolts (E) and 1/4" hex lock nuts
(K). Tighten. See fi gure 2.
6. Assemble the plastic cap (P) to the front end of the rear
tongue as shown in fi gure 2.
(E) 1/4" x 1"
HEX BOLT
REAR
TONGUE
(K) 1/4" HEX
LOCK NUT
FIGURE 2
7. Lay the rear tongue (open side facing up) onto the Wheel
Support. Assemble the axle through the wheel support
and the tongue. See fi gure 3.
FIGURE 3
5
LATCH LOCK
SUB-ASSEMBLY
(P) PLASTIC CAP
AXLE
REAR
TONGUE
WHEEL
SUPPORT
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