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Anleitung_HSG_190_SPK7:_
GB
4. Technical data
Mains connection:
230 V/400 V ~ 50 Hz
Welding current:
25-160 A (max. 190 A)
Duty cycle X%:
10 15 25 35 60 100
Welding current I
(A):
2
400 V:
160 130 100 85 65
230 V:
/
115 90 70 60 40 25
Rated idling voltage U
:
0
Max. welding wire drum:
Welding wire diameter
0.6/0.8/1.0 mm
Fuse:
Weight:
5. Before starting the equipment
5.1 Assembly (Fig. 5-21)
5.1.1 Installing the castors and guide rollers
(6/14)
Install the castors (6) and guide rollers (14) as shown
in Figures 7, 9, 10 and 11.
5.1.2 Fitting the welding screen (17)
Place the welding glass (l) and the transparent
safety glass (m) over it in the frame for the safety
glass (k) (Fig. 12).
Press the safety glass retaining pins (q) into the
holes in welding screen frame (s) from the
outside. (Fig. 13)
Place the frame for the safety glass (k) with the
welding glass (l) and transparent safety glass (m)
from the inside into the recess in the welding
frame (s), press the safety glass retaining
bushes (n) on to the safety glass retaining pins
(q) until they engage to secure the frame for the
safety glass (k). The transparent safety glass (m)
must be on the outside. (Fig. 14)
Bend the top of the welding screen frame (s)
inwards (Fig. 15/1) and fold down the top corners
(Fig. 15/2) Now bend the outer sides of the
welding screen frame (s) inwards (Fig. 15/3) and
connect them by pressing the top corners and
outer sides together. As the retaining pins
engage, you should be able to hear to clear
clicks on each side (Fig. 15/4).
When the top corners of the welding screen are
connected as shown in Figure 16, place the
screws for the handle (p) from the outside
through the three holes in the welding screen.
(Fig. 17)
Turn over the welding screen and place the
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Seite 20
handle (r) over the threads on the three screws
for the handle (p). Secure the handle (r) to the
welding screen the three nuts for the handle (o)
(Fig. 18).
5.2 Gas connection (Fig. 4-6, 19-25)
5.2.1 Gas types
/
Gas shielding is required for welding with continuous
wire, the composition of the shielding gas depends
41 V
on the welding method you wish to use.
5 kg
Shielding gas
CO2
Argon/CO2
Argon
Metal to be
16 A
welded
36,3 kg
Non-alloyed steel
X
X
Aluminium
Stainless steel
X
5.2.2 Fitting the gas bottle on the unit (Fig. 19-25)
The gas bottle is not supplied.
Fit the gas bottle cables as shown in Figures 19 - 21.
Ensure that the safety chain (28) is secure and that
the welding set cannot tip over.
Important. Only gas bottles with a maximum capacity
of 20 liters may be fitted on the gas bottle support
area (Fig. 19/5). If you wish to use larger gas bottles,
there is a risk that they will tip over and therefore
they may only be placed next to the unit. In this case
the gas bottle must be secured to prevent it tipping
over.
5.2.3 Connecting the gas bottle
After removing the protective cap (Fig. 22/A), open
the bottle valve (Fig. 22/B) briefly, ensuring it is
pointing away from your body.
Clean any dirt off the connecting thread (Fig. 22/C) if
necessary using a dry cloth without adding any
cleaning products. Check whether there is a seal on
the pressure reducer (19) and that it is in perfect
condition. Turn the pressure reducer (19) clockwise
on to the connection thread (Fig. 23/C) on the gas
bottle (Fig. 23). Place the two hose clips (d) over the
shielding gas hose (18). Connect the shielding gas
hose (18) to the shielding gas hose connection (23)
on the pressure reducer (19) and gas supply
connector (16) on the welding set and secure it to
both connectors using the hose clips (d). (Fig. 24-25)
Important. Check all gas and other connection for
leaks. Check the connections using leak spray or
soap suds.
Argon/O
X
X
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