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ENGLISH
DESCRIPTION
The Bucket Work Center is an ecosystem that will revamp the
way a Lineman works. It allows a Lineman to customize their
workspace, just like other professionals customize their office
space. This will be "The Lineman's office." The Bucket Work
Center is designed to work with aerial buckets with a standard
2" (51 mm) or 3" (76 mm) lip and is made of impact-resistant
materials with dielectric properties to help stand up to the
toughest work environments. An assortment of modules are
available to customize each workstation to fit the tools needed
for the job.
Klein
Cat. No. Altec
Part No. Description
®
BC99WA
970847696 Storage Wall Rail Assembly
BC100S
–
Wall Assembly, S-Hook
BC100WA
970836560 1-Man Wall Rail Assembly
BC150WA
970837626 1.5-Man Wall Rail Assembly
BC200WA
970836558 2-Man Wall Rail Assembly
BC311
970832050 2" (51 mm) S-Hook
BC312
970832174 3" (76 mm) S-Hook
BC501C
970837041 Hard Tool Storage Module
BC501S
970831121 Hard Tool Storage Module
BC502C
970836555 Tool Apron Storage Module
BC502S
970831498 Tool Apron Storage Module
BC503C
970839762 Work Tray Module
BC504C
970836557 Magnetic Tool Storage Module
BC504S
970831372 Magnetic Tool Storage Module
BC505C
970837042 Open Hook Module
BC506C
970838001 Closed Hook Module
BC507C
970837043 Auger Bit Storage Module
BC507i
–
Aluminum Spacer, Replacement Part
BC507S
970831122 Auger Bit Storage Module
BC508C
970836556 Utility Bar Storage Module
BC508S
970831373 Utility Bar Storage Module
BC509C
970837044 Socket Storage Module
BC509S
970831374 Socket Storage Module
BC510C
970841252 Hardware Pouch Module
BC510S
–
Hardware Pouch Module
BC511C
970843350 Large Pouch Module
BC511S
–
Large Pouch Module
BC512C
970842566 Multi-Tool Holder Module
BC513C
970842565 Oval Bucket Module
BC520C
–
Headlamp Holder Module
BC599
970836561 Integrated Corner Piece
Rail System Cartridges, 2 pack (with
BCRP01
–
blank insert cartridge), Replacement Part
Rail System Cartridge only, 4 pack,
BCRP02
–
Replacement Part
S-Hook System Cartridges (with blank
BCRP03
–
insert cartridge), Replacement Part
S-Hook System Cartridge only, 4 pack,
BCRP04
–
Replacement Part
Hard Tool Module Flaps, 9 pack (with
BCRP05
–
screws), Replacement Part
54817MB
–
Cup Holder
SYMBOLS ON PRODUCT
THE FOLLOWING WARNING SYMBOLS ARE UTILIZED ON
THE KLEIN TOOLS BUCKET WORK CENTER AND MODULES
TO INFORM OF THE LEVEL AND NATURE OF THE HAZARD
ASSOCIATED WITH THE PRODUCTS. AS A GENERAL
WARNING, YOU SHOULD ALWAYS INSPECT YOUR TOOLS
BEFORE EACH USE. KEEP TOOLS CLEAN, DRY AND FREE OF
SURFACE CONTAMINANTS.
Warning or Caution
Weight Rating: 25 lbs (11.3 kg)
Rail or
Weight Rating: 40 lbs (18.1 kg)
S-Hook
Weight Rating: 50 lbs (22.6 kg)
Rail
Read Instructions
S-Hook
No Tether Point: Not for Fall Arrest,
Rail
Not for Dropped Object Prevention
Rail
Not for Fall Arrest
Rail
Do Not Step or Stand
S-Hook
Inside Bucket Use Only
S-Hook
• 25 lbs. (11.3 kg) weight rating for Cat. Nos. BC510C,
Rail
BC510S, BC512C, and individual hooks on BC599.
S-Hook
• 40 lbs. (18.1 kg) weight rating for Cat. Nos. BC99WA, BC100S,
Rail
BC501C, BC501S, BC502C, BC502S, BC503C, BC504C, BC504S,
BC505C, BC506C, BC507C, BC507S, BC508C, BC508S, BC509C,
S-Hook
BC509S, BC511C, BC511S, BC513C
Rail
• 50 lbs. (22.6 kg) weight rating per rail for Cat. Nos.
Rail
BC100WA, BC150WA, BC200WA, BC311, BC312, flip bar
on BC599
S-Hook
WARNINGS
Rail
Rail
Read, understand, and follow all warnings and cautions before
use. Failure to do so may result in injury or death. Always follow
Rail
approved work safety practices and clearances per OSHA Sub-parts R &
V and all company work rules.
–
S-Hook
OSHA REGULATION SUBPART V, 1926.950 TABLE V-1
Rail
Alternating Current - Minimum Distances
S-Hook
Minimum Working
Voltage Range
Voltage Range
Rail
(Phase to Phase)
(Phase to Phase)
Distance
S-Hook
2.1 to 15kV
2' 0" (0.6 m)
161 to 169kV
Rail
15.1 to 35kV
2' 4" (0.73 m)
230 to 242kV
S-Hook
35.1 to 46kV
2' 6" (0.8 m)
345 to 362kV
Rail
46.1 to 72.5kV
3' 0" (0.91 m)
500 to 552kV
S-Hook
72.6 to 121kV
3' 4" (1.0 m)
700 to 765kV
Rail
Rail
138 to 145kV
3' 6" (1.1 m)
Rail
USERS SHOULD WEAR APPROPRIATE PPE SUITABLE FOR
THE ENVIRONMENT AND TASK, INCLUDING SAFETY GLASS-
Rail
ES, HARD HATS, GLOVES, FALL PROTECTION AND ARC
RATED CLOTHING.
Rail
•
This equipment is for use by properly trained professionals only.
•
EMPLOYER: Instruct employees as to proper use, warnings, and
Rail
cautions before use of this equipment.
•
The system/accessories are NOT to be used for fall protection.
S-Hook
•
Risk of Dropped Objects: Only certain modules may be safely used
outside the bucket. Modules marked with the "Inside Bucket Use
Only" symbol should not be placed on the outside rail.
S-Hook
•
The Bucket Work Center system and its accessories are NOT ANSI
121 approved anchors to prevent dropping objects: Always use an
Rail &
approved ANSI 121 rated tool tether system where there is a risk of
S-Hook
dropped object.
Rail
•
Do not overload the products- follow the max weight ratings
marked on the system and modules.
•
Never modify these products.
•
Always follow all DOT regulations including but not limited to:
securing loose items and covering the bucket during transport.
INSTALLATION INSTRUCTIONS
INSTALLATION: S-HOOKS (FIG. A)
1.
Align S-hook
with bucket lip.
1
2.
While applying downward force, rotate S-Hook
3.
Snap S-Hook
1
into place.
INSTALLATION: SINGLE S-HOOK MODULES (FIG. B)
1. Align the orange cartridge opening in the module
the point of the S-hook
and slide the module
1
S-hook
while the module is perpendicular to the bucket
1
wall.
2. Rotate the module
around the bend of the S-hook
2
until it lies flat against the bucket wall.
INSTALLATION: DUAL S-HOOK MODULES (FIG. C)
1. Space the S-hooks
to match the distance between the
1
2 orange cartridge openings in the module
2. Align the orange cartridge openings in the module
points of the S-hooks
and slide the module on the S-hooks
1
while the module
is perpendicular to the bucket wall.
1
3
3. Rotate the module
around the bend of the S-hooks
3
until it lies flat against the bucket wall.
For examples of installed modules, see FIG.D. Modules left to
right are:
•
BC312 – 3" (76 mm) S-hook (Qty. 7)
•
BC509S – Socket Storage
4
•
BC504S – Magnetic Tool Storage
•
BC508S – Utility Bar Storage
•
BC501S – Hard Tool Storage
•
BC507S – Auger Bit Storage
6
INSTALLATION: RAIL SYSTEM FOR WALLS (FIG. E)
If the walls are being assembled to a bucket that does not have a
liner,
the Bumpers
attached to the Wall Assembly Screws
16
need to be replaced with the included larger Bumpers
are not replacing bumpers, skip ahead to step 5.
1. Open the Wall Assembly Clamp
.
18
Minimum
Working
2. Using a pair of pliers, loosen the Wall Assembly Screw
Bumper
is forced off the Wall Assembly Screw
Distance
16
NOTE: Be careful to not remove the Wall Assembly Screw
3' 8" (1.16 m)
the Wall Assembly Clamp
.
18
5' 0" (1.5 m)
3. Using a pair of pliers, tighten the Wall Assembly Screw
7' 0" (2.1 m)
the Wall Assembly Clamp
until the you can press the large Bumper
18
onto the Wall Assembly Screw
16
17
11' 0" (3.3 m)
4. Repeat for all Bumpers
.
16
15' 0" (4.6 m)
5. Open the Wall Assembly Clamp
.
18
6. Using a pair of pliers, loosen the Wall Assembly Screw
the gap between the Bumper
and the Wall Assembly
16
loosen the Wall Assembly Screw
17
off.
16
7. Align the Wall Assembly
with the bottom of the bucket lip.
7
8. While pressing the Wall Assembly
7
rotate the Wall Assembly
around the lip.
7
9. Continue pressing the Wall Assembly
rotating the Wall Assembly
.
7
10. Rotate the Wall Assembly
around the bucket lip until it snaps into
7
place.
INSTALLATION: CORNERS (FIG. F)
1. Drop the Integrated Corner Piece
the Wall Assembly
.
7
2. Align the two tabs of the Integrated Corner Piece
matching recesses of the Wall Assembly
Assembly
and slide the Wall Assembly
7
Integrated Corner Piece
. Let the Wall Assembly
8
against the bucket wall covering the tabs.
3. Snap the single upper tab of the Integrated Corner Piece
into the opening of the Wall Assembly
4. Install a second Wall Assembly
around bucket lip.
1
wall and engage all tabs and recesses.
5. Find the 2 black deadbolt handles at the bottom of the
Integrated Corner Piece
away from the bucket wall.
2
with
6. Align the opening in the Wall Assembly
on the
2
deadbolt pin and rotate the deadbolt handle towards the
bucket wall allowing the deadbolt pin to lock the Wall
Assembly
to the Integrated Corner Piece
9
1
SECURING RAIL SYSTEM TO BUCKET (FIG. G)
1. Using a pair of pliers, tighten the Wall Assembly
against the outside of the bucket wall until the screw is
snug against the bucket wall. Do not overtighten.
.
3
2. Rotate the Wall Assembly
with the
3
the screw in place.
INSTALLATION: MODULES TO RAIL SYSTEM (FIG. H)
1. Align the open hook
1
Assembly
rail and slide the module straight down until
7
the cam locks into place.
For examples of installed modules, see FIG.I. Modules left to
right are:
1
• BC200WA – 2-Man Wall Assembly
• BC505C - Open Hook
• BC501C – Hard Tool Storage
2
• BC507C – Auger Bit Storage
5
• BC508C – Utility Bar Storage
3
• BC599 – Integrated Corner Piece
• BC100WA – 1-Man Wall Assembly
• BC502C – Tool Apron Storage
INSTALLATION: BC99WA STORAGE WALL (FIG. J)
1. The Storage Wall Rail Assembly
will
bins or any flat storage location.
17
If you
16
2. Use the 6 included sheet metal screws to mount the Storage Wall
Rail Assembly
15
similar surface.
until the
17
3. Modules are placed on the Storage Wall Rail Assembly
.
17
same method as placing modules on the Bucket Wall Assembly
from
17
INSPECTION AND MAINTENANCE
back into
17
Inspect all components before each use. Review for signs of
wear, deterioration, and impact locations.
.
Retighten the wall assembly screws and clamps, and check that
all wall and module fasteners are secure. Immediately discard
and replace components if you notice:
17
maximizing
• Cracks
. Do not
7
• Warping
far enough to push the Bumper
• Severely faded material
• Fraying fabric
• Loose stitching
against the bucket, start to
• Excessive abrasion
• Other signs of damage which may present a hazard
against the bucket lip while
during use
7
Wipe down with warm water and a mild detergent, air dry. DO
NOT use abrasive cleaners or solvents.
into position next to
8
with the
8
450 Bond Street, Lincolnshire, IL 60069 1-800-553-4676
. Lift the Wall
7
customerservice@kleintools.com www.kleintools.com
against the
7
rest
Altec is a registered trademark of Altec Industries, Inc
7
8
.
7
on the adjacent bucket
9
and make sure they are rotated
8
with the
9
.
8
screw
7
clamp handle locking
7
on the rear of the module with the Wall
10
7
10
11
12
13
8
9
14
is designed to mount on truck
15
to 22 gauge or thicker sheet metal truck bins or
with the
15
.
7
CLEANING
CUSTOMER SERVICE
KLEIN TOOLS, INC.
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