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21. Assemble a 1" thin washer (M), a spacer (R), a 1"
thick washer (N), a wheel with the valve stem facing
out, and another 1" thin washer (M) onto a wheel
axle. Insert a cotter pin (P) into the axle and spread
the ends. Repeat for the other three wheels. See
figure 12.
NOTE: Eight extra 1" thin washers are provided to take
up end play if necessary.
22. Press a hub cap (W) onto the flat washer on each of
the four wheels. See figure 12.
23. Check tire pressure (max. psi printed on tire).
24. Pump the wheel hubs full of general purpose grease.
WHEEL
HUB CAP (W)
1/8" x 1-1/2"
1" THIN
COTTER PIN (P)
WASHER (M)
FIGURE 12
IMPORTANT:
Make sure the drawbar tongue is locked
to the latch stand bracket by the latch lock lever.
25. Turn cart over onto its wheels.
26. Press the protective edging (T) strips onto the ends of
the tailgate. See figure 13.
27. Slide the tailgate down into the tailgate guides so
that the holes in the bottom of the tailgate fit over the
screws in the bottom of the cart bed. See figure 13.
PROTECTIVE EDGING (T)
FIGURE 13
1" THIN
SPACER (R)
WASHER (M)
1" THICK
WASHER (N)
ASSEMBLING RAILS
28. Assemble seven rail braces to the top flange on the
sides and the front of the cart bed. Use thirteen 1/4"
x 3/4" hex bolts (E), 1/4" flat washers (K) and 1/4"
nylock nuts (H). Do not tighten yet. See figure 14.
FIGURE 14
29. Insert the ends of the side rails into the front rail so
that the holes align. See figure 15.
30. Assemble the side rails to the rail braces on the sides
of the cart using six curved head bolts (B) and 5/16"
SEMS nuts (G). Tighten all loose nuts and bolts. See
figure 15.
31. Assemble the front rail to the rail brace on the front
of the cart using two curved head bolts (B), 5/16" flat
washers (L) and 5/16" SEMS nuts (G). Tighten all
loose nuts and bolts. See figure 15.
32. Assemble two vinyl caps (U) onto the ends of the side
rails. See figure 15.
5/16" FLAT
WASHER (L)
FIGURE 15
7
1/4" x 3/4"
HEX BOLT (E)
1/4" FLAT
WASHER (K)
1/4" NYLOCK
NUT (H)
CURVED HEAD
BOLT (B)
5/16" SEMS
NUT (G)
VINYL
CAP (U)
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