3=1. FLARING WORK
1) Cut the copper pipe correctly with pipe cutter. (Fig. t, 2)
2) Completely
remove all burrs from the cut cross section of pipe. (Fig. 3)
• Put the end of the copper pipe to downward
direction as you
remove burrs in order to avoid to let burrs drop in the piping.
3) Remove flare nuts attached to indoor and outdoor units, then put them
on pipe having completed
burr removal. (Not possible to put them on
after flaring work.)
4) Flaring
work
(Fig. 4, 5). Firmly
hold copper
pipe in the dimension
shown in the table. Select Amm
from the table according
to the tool
you use.
5) Check
• Compare the flared work with Fig. 6.
• If flare is noted to be defective,
cut off the flared section and do
flaring work again.
-._
opper
p@e
Fig.
t
Copper
pipe
Burr "_,_fSpare
rearner
_1
'_Pipecutter
I_
A
Die _-
Flare nut
Fig. 3
Copper
pipe
Fig. 5
Good
No good
Tilted Uneven Burred
Fig. 2
Flaring tool
Clutchtype
Wing nuttype
Fig. 4
inside is shin-
Smooth aft
ing without any
around
_
scratches.
I'
Even length
L,_
all around
Fig. 6
Pipe diameter
Nut
[mm (inch)]
(mm)
Clutch type tool
for R410A
e6.35
(t/4)
t7
e9.52
(3/8)
22
0 to 0.5
et2.7
(t/2)
26
(0. to 0.02)
et5.88
(5/8)
29
A [mm (inch)]
Clutch type tool
for R22
1.0 to t .5
(0.04 to 0.06)
Wing nut type tool
for R22
1.5 to 2.0
(0.06 to 0.08)
2.0 to 2.5
(0.08 to 1.0)
Tightening torque
N,m
kgf-cm
t3.7 to t7.7
t40 to t80
34.3 to 41.2
350 to 420
49.0 to 56.4
500 to 575
73.5 to 78.4
750 to 800
ft.lb
t0 to t3
25 to 30
36 to 42
54 to 58
3=2. PIPE CONNECTION
• Fasten flare nut with a torque wrench as specified
in the table.
• When fastened
too tight, flare nut may brake after a long period and
cause refrigerant
leakage.
Outdoor
unit connection
Connect pipes to stop valve pipe joint of the outdoor unit in the same
manner applied for indoor unit.
• For tightening,
use a torque wrench or spanner and use the same
tightening torque applied for indoor unit.
When installing
the unit, securely
connect
the refrigerant
pipes before starting
the compressor.
3=3. INSULATION AND TAPING
1) Cover piping joints with pipe cover.
2) For outdoor unit side, surely insulate every piping including valves.
3) Using piping tape (E), apply taping starting
from the entry of outdoor
unit.
• Stop the end of piping tape (E) with tape (with adhesive agent at-
tached).
• When piping have to be arranged through above ceiling, closet or
where the temperature
and humidity are high, wind additional
com-
mercially sold insulation to prevent condensation.
%
6