Safety Precautions; Warranty Compliance; General Tips - DOSMATIC TurboDos 100 Manual De Operación

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Warning,
Please read precautions thoroughly before operation. Must meet all applicable
local codes and regulations.
Remove All Caps Prior to Installation
Your injector is 100% factory tested before delivery
and may contain a small amount of water. The plastic
caps are fitted after testing to ensure cleanliness of the
injector.
Before Applying Aggressive Chemicals
Please consult your distributor, chemical manufacturer
or contact Dosmatic's customer service to confirm
compatibility with your injector.
Monitor Outlet Flow
It is the user's responsibility to monitor the output of
chemical injected. For critical applications, an exact
measurement should be performed. We recommend the
0.25% & 0.13% unit be exactly measured to ensure exact
dosage. Set the ratio adjuster to the maximum ratio and
allow 2 minutes for purging of air in the suction line. Once
primed, set ratio adjuster to desired setting. The unit will
repeat this dosage to the specifications provided.
A Filter is Recommended and Required
Install a filter of 140 mesh (104 micron) or finer
depending on your diesel quality to prolong the working
life of the injector and for the warranty to be valid. A filter
is imperative since most diesel contains impurities or
particles, especially if the diesel source comes from a
well, pond or lake.
Please read this instruction manual thoroughly. Following the procedures,
For A Long Service Life
Start with clean diesel by using an inline filter to reduce
impurities. Keep the solution container covered and
clean. Keep the suction tube filter 2" (5 cm) from
the bottom of the container. Perform maintenance
procedures as recommended (see Maintenance page 12).
Flange Alignment
Ensure piping runs joined to the flanges are installed in
a straight line position to the flange to avoid stress at the
flange due to misalignments. Piping must also be secured
and supported to prevent lateral movement which can
create stress and damage to the flange. NOTE: Flange,
bolts and nuts are not included with your TurboDos 100
or 200 unit. The recommended bolt torque for a 2 - 4"
(51-102 mm) flange is 25ft - lbs (111 Newtons). See (Fig.
2 page 8) for flange bolt install details.

Safety Precautions

Warranty Compliance

General Tips

will increase the life of your injector.
Avoid a Potentially Hazardous Chemical
Accident
Select a safe location. Chemical container should be
kept away from children and/or high usage areas and
the location must also not be susceptible to freezing
temperatures.
Avoid Solution Contamination
Use only clean FILTERED diesel. Do not allow
contaminants to enter the solution container. They can
be pumped into the diesel line and may cause the spread
of disease. Dirt, debris and other contaminants in the
solution container may cause excessive wear to the unit.
Diesel Temperature
Min: 34°F (1°C) Max: 100°F (38°C)
Maximum Diesel Pressure
120 psi (8,3 bar)
Initially prime the lines at 30-40 psi (2.07-2.76 bar) and at
30-40 gpm (113,6-151,4 l/mn). NOTE: The 0.25% & 0.13%
require special priming techniques. Set the lower end adjuster
to the lowest ratio and allow a minimum of 2 minutes for
purging of air in line. Once primed, set ratio to desired setting.
Install a pressure regulator and/or pressure relief valve to
ensure operating pressure does not exceed the maximum
specification.
Before Removing An Injector From The System
Release diesel pressure. While the system is in operation,
turn off the incoming diesel valve. Leave the out going
valve open this will relieve the pressure at the injector
and all parts of the system after the injector. Injector is
now safe to remove.
Keep From Extreme Temperature
Protect the injector from freezing temperatures or
excessive heat.
Rinse Injector After Each Use
Additive allowed to remain in injector can dry out, foul
or damage the lower end at the next start-up (see
Maintenance page 12).
Injector Not in Use for an Extended Period
If the injector has not been stored properly deposits may
have dried onto the impellers (see Maintenance page 12).
Before operation, soak entire unit into room temperature
water approx. 72°F (22°C) for an eight hour period.
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