QUICK START GUIDE
Setting
Wire
Composition
Fe
.023"
Steel
Fe
.023"
Steel
Fe
.030"
Steel
Fe
.030"
Steel
Fe
.035"
Steel
Fe
.035"
Steel
Fe
.040"
Steel
Fe
.040"
Steel
308L
.030"
Stainless-Steel
308L
.035"
Stainless-Steel
308L
.040"
Stainless-Steel
AlMgMn2.7
.040"
Aluminum
Magnesium 2.7% 100% Argon
5554
AlMgMn2.7
.045"
Aluminum
Magnesium 2.7% 100% Argon
5554
AlMg5
.030"
Aluminum
5356
Magnesium 5%
AlMg5
.035"
Aluminum
5356
Magnesium 5%
AlMg5
.040"
Aluminum
5356
Magnesium 5%
AlSi12
.023"
Aluminum
4047
Silicon 12%
AlSi12
.030"
Aluminum
4047
Silicon 12%
AlSi12
.035"
Aluminum
4047
Silicon 12%
AlSi12
.040"
Aluminum
4047
Silicon 12%
CuSi3
.030"
Copper
6560
Silicon 3%
CuSi3
.035"
Copper
6560
Silicon 3%
CuSi3
.040"
Copper
6560
Silicon 3%
Union x 96
.030"
Steel
Union x 96
.030"
Steel
SYNERGIC CURVE (WIRE SELECTION)
Material Thickness
Shielding
MIN/MAX inch
Gas
SHORT
75% Argon
.024"-.118"
25% CO2
0.6 - 3mm
100% CO2
.024"-.157"
0.6 - 4mm
75% Argon
.024"-.197"
25% CO2
0.6 - 5mm
100% CO2
.024"-.197"
0.6 - 5mm
75% Argon
.031"-.197"
25% CO2
0.8 - 5mm
.031"-.165"
100% CO2
0.8 – 4.2mm
.031"-.150"
75% Argon
0.8 – 3.8mm
25% CO2
.031"-.268"
100% CO2
0.8 – 6.8mm
.031"-.157"
98% Argon
0.8 - 4mm
2% CO2
.039"-.263"
98% Argon
1.0 – 6.7mm
2% CO2
.035"-.276"
98% Argon
0.9 – 6.7mm
2% CO2
.039"-.236"
1.0 – 6mm
.047"-.157"
1.2 – 4mm
.031"-.197"
100% Argon
0.8 - 5mm
.031"-.236"
100% Argon
0.8 - 6mm
.035"-.315"
100% Argon
0.9 - 8mm
.024"-.098"
100% Argon
0.6 – 2.5mm
.031"-.197"
100% Argon
0.8 - 5mm
.039"-.315"
100% Argon
1.0 - 8mm
.039"-.236"
100% Argon
1.0 - 6mm
.024"-.118"
100% Argon
0.6 - 3mm
.024"-.157"
100% Argon
0.6 - 4mm
.028"-.197"
100% Argon
0.7 - 5mm
.024"-.197"
Argon +
0.7 - 5mm
CO
18%
2
.024"-.197"
Argon +
0.7 - 5mm
CO
18%
2
9
PULSED
.028"-.138"
All-purpose steel welding from thin sheet
0.7 – 3.5mm
to structural
---
All-purpose steel welding from thin sheet
to structural
.031"-.158"
All-purpose steel welding from thin sheet
0.8 - 4mm
to structural
---
All-purpose steel welding from thin sheet
to structural
.031"-.197"
All-purpose steel welding from thin sheet
0.8 - 5mm
to structural
---
All-purpose steel welding from thin sheet
to structural
.031"-.197"
All-purpose steel welding from thin sheet
0.8 - 5mm
to structural
---
All-purpose steel welding from thin sheet
to structural
.024"-.181"
301, 302, 304 and 305 Stainless-Steels
0.6 – 4.6mm
.031"-.209"
301, 302, 304 and 305 Stainless-Steels
0.8 – 5.3mm
.031"-.197"
301, 302, 304 and 305 Stainless-Steels
0.8 – 5mm
.031"-.197"
Panel and structural repair as required by OE
0.8 – 5mm
manufacturers
.039"-.217"
Panel and structural repair as required by OE
1 – 5.5mm
manufacturers
.031"-.236"
All-purpose, automotive body panel and structural
0.8 - 6mm
repair, pressure vessels boats and truck bodies
.031"-.236"
All-purpose, automotive body panel and structural
0.8 - 6mm
repair, pressure vessels boats and truck bodies
.031"-.217"
All-purpose, automotive body panel and structural
0.8 – 5.5mm
repair, pressure vessels boats and truck bodies
.031"-.157"
Welding forged and cast aluminum parts
0.8 - 4mm
.024"-.236"
Welding forged and cast aluminum parts
0.6 - 6mm
.024"-.236"
Welding forged and cast aluminum parts
0.6 - 6mm
.031"-.236"
Welding forged and cast aluminum parts
0.8 - 6mm
.031"-.142"
MIG brazing, automotive body panel and structural
0.8 – 3.6mm
repair with high strength, Boron and galvanized steels
.031"-.197"
MIG brazing, automotive body panel and structural
0.8 – 5mm
repair with high strength, Boron and galvanized steels
.039"-.157"
MIG brazing, automotive body panel and structural
1 – 4mm
repair with high strength, Boron and galvanized steels
.031"-.157"
Welding specific Honda applications
1 – 4mm
.031"-.157"
Welding specific Honda applications
1 – 4mm
Application