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1.
Place the door in an upright position and
anchor it securely. If the door is hung, use
wedges under the bottom of the door to
keep it from moving.
2.
Place the lock box against the side of the
door at the desired distance from the floor.
3.
Make a mark on the side of the door at the
top of the lock box (Fig. 10). Transfer this
mark to the front edge of the door.
4.
Draw a line 3/8" (9.5 mm) above this mark
across the front edge of the door. This is
required for clearance for the radius of the
cutter.
NOTE: The actual clearance may be
determined from the lock box and the trial cut in the 2" X 6". This clearance may be
used in place of 3/8" (9.5 mm).
To reduce the risk of injury, turn unit off and disconnect it from
power source before installing and removing accessories, before adjusting or
when making repairs. An accidental start-up can cause injury.
5.
Turn the mortiser crank handle until the bit is in the top-most position.
6.
Place the mortiser on the door so that the top edge of the bit touches the line
drawn on edge of the door.
7.
Mortise the door as instructed in Making A Trial Cut.
PRODUCTION LOCK MORTISING
If you have a number of doors with the locks at the same height, the height-rod
attachment (Fig. 11) can be of great value. After you have determined the correct
height, and have the lock mortiser in position on the first door, attach the four rods
that compose the height-rod attachment. Insert the rods in the mortiser and place the
height rod stop (G) on the top of the rod so that it rests on the top of the door. Lock
the height-rod screws (H) Fig. 12. To locate the mortiser on the next door, place the
mortiser on the door with the height-rod stop resting on the top of the door and tighten
the clamps. This will assure having all locks located in the same position.
G
FIG. 11
MODEL 517 LOCK FACE TEMPLATE
REQUIRED EQUIPMENT: Router (not included) and Lock Face Template
NOTE: The lock face template is to be used with a router only. DO NOT use
the lock face template with the lock mortiser motor.
42024
Template Guide (included)
42237
Locknut (Included)
43440PC
5/8" (15.9 mm) Diameter Straight Bit (not included)
H
FIG. 12
10
10
FIG. 10
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