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Operating Instructions
General Safety
Information
(Continued)
6 . Do not depress trigger when
connecting the air supply hose .
7 . Always use attachments designed
for use with air powered tools . Do
not use damaged or worn
attachments .
8 . Protect air lines from damage or
puncture .
9 . Never point an air tool at oneself or
any other person . Serious injury
could occur .
10 . Check air hoses for weak or worn
condition before each use . Make
sure all connections are secure .
Release
all pressure from the
system before attempting
to install, service, relocate
or perform any maintenance.
11 . Keep all nuts, bolts and screws tight
and ensure equipment is in safe
working condition .
12 . Do not put hands near or under
moving parts .
Excessive
exposure to
vibration, working in awkward
positions and repetitive work
motions can cause injury to hands
and arms. Stop using any tool if
discomfort, numbness, tingling or
pain occur and consult a physician.
Never carry a
tool by the hose
or pull the hose to move the tool
or a compressor. Keep hoses away
from heat, oil and sharp edges.
Replace any hose that is damaged,
weak or worn.
assembly
SySTEm SETUP
PLEASE REFER TO AIR TOOL AND SPRAY
GUN SET-UP (IN170102AV) FOR AIR
SYSTEM HOOK-UP INSTRUCTIONS .
Using fittings or air hoses which are too
small can create a pressure drop which
will result in a loss of power in the tool .
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Operation
fILLING ThE CaNISTEr
(There are three methods to load the
air grease gun .)
METHOD 1 - CARTRIDGE (SEE FIGURE 1)
figure 1 - Cartridge replacement
1 . Unscrew the gun head from the
container tube .
2 . Pull the plunger handle completely
back and lock into place .
3 . Insert the open end of a grease
cartridge into the container tube
and completely push in the
cartridge .
4 . Remove the seal from the cartridge .
5 . Screw the gun head and container
tube back together .
6 . Press the plunger release to release
the plunger handle rod and push
the plunger handle back into the
container tube .
METHOD 2 - FILLER PUMP
(SEE FIGURE 2)
figure 2 - filler Pump method
1 . Pull the plunger handle completely
back and lock into place .
2 . Insert the bulk fill valve into the
filler pump socket .
3 . Fill the container tube and
disconnect the grease gun from the
filler .
4 . Press the plunger release to release
the plunger handle rod and push
the plunger handle back into the
container tube .
2
METHOD 3 - BULK FILLING
(SEE FIGURE 3)
figure 3 - Bulk filling
1 . Unscrew the gun head from the
container tube .
2 . Pull the plunger handle back
approximately 2 to 3 inches and fill
this section of the container tube .
Repeat this process until the entire
container tube is filled . Be careful to
pack without air pockets .
3 . Screw the gun head and container
tube back together .
4 . Press the plunger release to release
the plunger handle rod and push
the plunger handle back into the
container tube .
rEmOvING aIr POCkETS frOm
GrEaSE GUN
There are air pockets in the container
tube if the tool operates but grease will
not eject from spout . To remove air
pockets from the grease gun, follow
the outlined procedures .
1 . Unscrew the gun head 1 to 1-1/2
turns .
NOTE: Warming the grease aids in
removing air pockets . Stand the gun in
an upright position to prevent air
pockets from forming in the middle of
the cartridge .
2 . Pull the plunger handle back and
release quickly . Repeat this step
several times .
3 . Push the plunger handle back into
the container tube and screw the
gun head and container tube back
together .
4 . Press the air vent several times to
relieve any air pockets near the top
of the container tube . When all of
the air is gone, grease will start to
seep out of the air vent valve .
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