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READ THESE INSTRUCTIONS BEFORE CONNECTING THE ACTUATOR DAMAGE CAUSED BY NON COMPLIANCE TO THESE INSTRUCTIONS IS NOT COVERED B Y OUR WARRANTY.
J3 and J3C Electric actuators operate with the use of live electricity. It is recommended that only qualified electrical engineers be allowed to connect or adjust these actuators. Always ensure that the power
supply is disconnected prior to removing the top cover by disconnecting the DIN power input plug. It is strongly recommended that each actuator has its own independent fuse system to protect it from the
electrical influence of other electrical devices (EG: pumps).
1.- ELECTRICAL CONNECTORS:
Warning: Before connecting ensure that the voltage to be applied to the actuator is within the range shown on
the identification label. The supplied electrical connectors used to connect to the actuator are DIN plugs. Ensure
the diameter of cable to be used conforms to the maximum and minimum requirements of the DIN plugs to
maintain water tightness.
1 Gasket
2 Terminal strip
3 Cable fixing screws
4 Housing
5 Grommet
6 Washer
7 Gland - nut
8 Fixing screw
9 O-ring
10 Gasket
Electrical connection: All models.
ELECTRICAL CONNECTIONS ON/OFF ACTUATOR
The power supply is connected to the grey DIN plug. (See Fig.3)
NEUTRAL PIN 1 + PHASE PIN 2 = CLOSE ACTUATOR
NEUTRAL PIN 1 + PHASE PIN 3 = OPEN ACTUATOR
EARTH/GROUND CONNECTION—FLAT PIN ON TOP
The volt free connection is made to the black DIN plug. (See fig.4)
COMMON PIN 1 + PIN 2 = CLOSED POSITION CONFIRMATION
COMMON PIN 1 + PIN 3 = OPEN POSITION CONFIRMATIÓN
* For other connection options please contact the vendor.
Warning: Ensure that the square rubber seal is in place when fixing each DIN plug to the actuator.
Failure to do so could allow water ingress and damage
caused by this installation error will invalidate any warranty. The DIN plugs are fixed to their respec-
tive bases on the actuator housing with a screw. Do not overtight the screw when assembling.
Anti-condensation protection:
The J3C actuator has an integral thermostatically controlled anti-condensation heater that is automatically activated
whilst main power is applied. The heater does not require a separate supply.
2 .- LOCAL VISUAL POSITION INDICATOR:
All J3C actuators are supplied with a local visual position indicator comprises of a black base with a yellow insert that shows both the
position and direction of rotation. (see Fig.5). The open and close positions have the following logos moulded into the top cover
OPEN 90 and CLOSE 0. Opening =
3.- EMERGENCY MANUAL OVERRIDE FACILITY:
J3-20/J3C-20/85
J3C-140/300
Warning: Do not remove the selector lever securing cross head screw as this will allow its internal mechanism to become loose and will cause irreparable damage to the actuator's gearbox. Removing this screw
will invalidate the warranty.
When "MAN" function is selected:
1-The electronic system cuts the power to the motor after a few seconds.
2-The motor to output shaft drive is disconnected.
3-The desired position can be achieved by using the manual override lever or hand wheel.
4-There are two ways to re-active the motor after being isolated whilst in "MAN" position:
a) With the actuator in "MAN" function, turn the hand wheel to one of the end positions (opened or closed). If the end position switch is activated the motor stops. Now change the manual override from "MAN"
to "AUTO" , and the actuator is ready to operate automatically again.
b) Change from "MAN" mode to "AUTO" . Deactivate the supply voltage for a few seconds which resets the actuator and it is then change to operate automatically again.
4-MOUNTING TO COMPONENT BEING ACTUATED (Eg:1/4 turn valve).
It is vital that the mounting kit used to connect the electric actuator to the component (eg: valve) is correctly manufactured and assembled. The mounting bracket's holes must be drilled to ensure that the center-
line of the actuator's drive is perfectly in line with the component's drive-centerline, and that the drive coupling/ adaptor rotates around this centerline. The mounting holes of the actuator conform to ISO 5211,
and the female output drive conforms to DIN 3337.
We strongly recommend that valves/components to be actuated that have ISO 5211 compliant top works are used wherever possible as it greatly assists in ensuring the concentrity of mounting the actuator to the
valve.
The male square end of the drive coupling MUST NOT be longer than the maximum depth of the actuator female output drive when the assembly is bolted together.
Failure to comply with these instructions will cause uneven wear and dramatically reduce the working life of the valve and actuator.
5-EXTERNAL LED LIGHT STATUS:
The LED status light provides visual communication between the actuator and the user.
The current operational status of the actuator is shown by either solidly lit, or different flashing sequences of the LED light:
Time: 200 mSec. X each digit of the configuration.
Configuration: digit 1=LED on, digit 0= LED off
The configuration is a respective sequence of 4 columns of 4 digits.
ACTUATOR OPERATIONAL STATUS
Actuator without power being supplied
Actuator with power being supplied
Actuator , mouving from ..... .to ...., (flashing led)
Actuator w torque limit function on, mouving from .... To .....,(flashing led)
Actuator in MANUAL mode
Actuator without power and working with the BSR system. MAX. 3 minutes
Battery protection. Danger - The battery needs recharging. BSR disabled.
Actuator with DPS2005
6-OPCION BSR:
If the actuator is fitted with the BSR (Battery Spring Return) plug-in failsafe system upon electrical failure the actuator will go to the predetermined position: NO (normally opened) or NC (normally closed).
7-KITS BSR / KIT DPS2005
To assemble the kits, consult the manuals on
J3/J3C INSTALLATION INSTRUCTIONS
CONNECTOR
MODEL
J3 20 to J3 85 / J3C 20 to J3C 85
J3C 140 to J3C 300
FUSE
Closing =
The J3C has 2 operating modes, automatic and manual , the required mode is
selected by using a lever on the lower half of the actuator housing (see Fig 6).
The 2 positions are marked: AUTO = Automatic operation
200 mSeg.
200 mSeg.
200 mSeg.
200 mSeg.
200 mSeg.
www.jjbcn.com
ON-OFF ACTUATOR
J3/J3C 20/85
SMALL BLACK
DIN-43650 ISO 4400 & C192 DIN-43650 ISO 4400 & C183
min Ø
5mm
ELECTRICAL CONNECTIONS DPS 2005 ACTUATOR
The power supply is connected to the grey DIN plug. (See Fig.3.1)
NEUTRAL PIN 1 + PHASE PIN 2 = POWER SUPPLY
EARTH/GROUND CONNECTION—FLAT PIN ON TOP
Connect input and output signal of the DPS 2005.
Connector in the centre .(See Fig.3.2)
NEGATIVE PIN 1 + POSITIVE PIN 2 = 4/20mA or 0/10V INPUT
NEGATIVE PIN 1 + POSITIVE PIN 3 = 4/20mA or 0/10V OUTPUT
Connect the confirmation of position to the black connector on the right. (See
Fig.4.1)
COMMON PIN 1 + PIN 2 = CLOSED POSITION CONFIRMATION
COMMON PIN 1 + PIN 3 = OPEN POSITION CONFIRMATIÓN
MAN = Manual operation
TIME
RED LED
100%
0000 0000 0000 0000
100%
1111 1111 1111 1111
100%
1111 1111 1111 1111
FROM OPEN TO CLOSE=RED, ORANGE/ FROM CLOSE TO OPEN=GREEN, ORANGE
1010 1010 1010 1010
1111 0111 1000 0000
1000 0000 0000 0000
1010 1000 0000 0000
1111 1111 1111 1111
J3C 140/300
J3/J3C 20/85
BIG GREY
máx. Ø
min Ø
máx. Ø
6mm
8mm
10.5mm
8mm
10.5mm
J3-20
J3C-20/85
J3-20/J3C-20/85
COLOUR LED
LED OFF
OPEN=GREEN LED / CLOSE= RED LED
FROM OPEN TO CLOSE=RED, OFF / FROM CLOSE TO OPEN=GREEN, OFF.
ORANGE, LED OFF
BSR NC = RED, OFF / BSR NO = GREEN, OFF
ORANGE, OFF
STOP=BLUE/ OPENING=BLUE, GREEN / CLOSING=BLUE, RED
DPS2005 ACTUATOR
J3C-140/300
BIG BLACK
DIN-43650 ISO 4400 & C183
min Ø
máx. Ø
8mm
10.5mm
FUSE
J3C-140/300
J3C-140/300
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