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Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
PERIODIC SERVICE SCHEDULE
Check
Clean, Adjust, etc.
To perform service that is listed in this schedule but not described in this manual, contact a local Service Representa-
tive or see the Repair and Service Manual for this vehicle.
NOTE: Some maintenance items must be serviced more frequently on vehicles used under severe driving conditions
DAILY
WEEKLY
TIRES
WHEELS
MONTHLY - 20 HOURS
BATTERIES
WIRING
CHARGER / RECEPTACLE
ACCELERATOR
SERVICE BRAKE
(MECHANICAL BRAKES)
(HYDRAULIC BRAKES)
PARK BRAKE
DIRECTION SELECTOR
STEERING ASSEMBLY
TIE ROD/LINKAGES
CONTROLLER
REAR AXLE
QUARTERLY - 50 HOURS
FRONT AXLE
FRONT SHOCK ABSORBERS
FRONT SPRINGS
FRONT WHEEL ALIGNMENT
PARK BRAKE
REAR SHOCK ABSORBERS
HARDWARE AND FASTENERS
Replace
BEFORE USE:
Check service brake general operation
Check park brake function
Check warning device function in reverse
Check tire condition
Check overall vehicle condition
Recharge batteries to full state of charge after each day's use
Inspect charger connector and receptacle at each charge
Examine for cuts, excessive wear and pressure
(See GENERAL SPECIFICATIONS)
Check for bent rims, missing or loose lug nuts
(includes items listed in previous table & the following)
Clean batteries & terminals. See BATTERY CLEANING.
Check charge condition and all connections
Check all wiring for loose connections and broken/missing insulation
Clean connections, keep receptacles free of dirt and foreign matter
Check for smooth movement
Conduct brake performance test
Check brake performance and adjust if required
Check attachment, tighten if required
Check for abnormal play, tightness of all hardware
Check for excessive play, bent components or loose connections
Check for Controller braking force for proper operation of system
Check for leakage, add SAE 30 oil as required
(includes items listed in previous tables & the following)
Check for damage to axle and loose or missing hardware
Check for oil leakage and loose fasteners
Check for loose hardware, cracks at attachments
Check for unusual tire wear, align if required
Check for bent/binding linkage rod
Check for damage or wear to latch arm or catch bracket
Lubricate as required, use light oil. DO NOT LUBRICATE CABLES OR BRAKE
LATCH
Check for oil leakage, loose mounting hardware
Check for loose or missing hardware and components
Tighten or replace missing hardware
MAINTENANCE
5
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