Genie SilentMax 1200 Guia De Inicio Rapido

P/N 37069501312
05-11 01-11
ASSEMBLY/INSTALLATIONINSTRUCTIONS
FOR
CHAIN/BELT MODEL GARAGE DOOR OPENERS
STEP 4
STEP 1
STEP 2
STEP 3
STEP 5
STEP 6
BLUE PARTS BAG ORANGE PARTS BAG GREEN PARTS BAG
PUSH NUT
(X 1)
SELF-DRILLING SELF-DRILLING
COTTER PIN (X 1) COTTER PIN (X 1) SELF-TAPPING SCREW, SELF-TAPPING SCREW,
CLEVIS PIN CLEVIS PIN SCREW, SCREW,
DOOR DOOR
1/4 X 3/4 (X 2) 1/4 X 3/4 (X 2)
LOCK NUT LOCK NUT
1/4-20 X 3/4 (X 3) 1/4-20 X 3/4 (X 3)
3/8-15/16 3/8-15/16 BRACKET BRACKET
3/8-16 (X 2) 3/8-16 (X 2) (X 1) (X 1) (X1) (X1) BOLT, BOLT,
5/16-18 X 3/4 5/16-18 X 3/4
RELEASE RELEASE
LAG SCREW LAG SCREW
(X 2) (X 2)
HANDLE HANDLE
5/16 X 1-3/4 (X 2) 5/16 X 1-3/4 (X 2)
BOLT
BOLT TAP TAPERED ERED CLEVIS PIN, LONG (X 1) CLEVIS PIN, LONG (X 1)
3/8-16 X 7/8 3/8-16 X 7/8
LOCK NUT (SERRATED), LOCK NUT (SERRATED),
HEADER HEADER
(X 2) (X 2) FLANGE SCREW FLANGE SCREW
5/16-18 (X 2) 5/16-18 (X 2)
BRACKET (X 1) BRACKET (X 1)
1/4-14 (X 4) 1/4-14 (X 4) WIRE CLIP (X 4) WIRE CLIP (X 4)
STEP 1– Rail Assembly
A
Drive-End Rail (Section A)
B
Middle Rail (Section B)
C
Door-End Rail (Section C)
(Warning sticker attached)
D E
Rail Connector
F
F
Belt/Chain
G
Drive Gear Assembly
A
H
Carriage Assembly
I
Tensioner Assembly
H
J
Mounting
Brackets
K
Mounting Straps
C
B
I
1. Lift Brackets, Rail Connectors and Mounting Straps out
of the box and set aside for a moment.
2. Lift out Rail sections and lay them on a fl at surface.
3. Arrange the rail sections so that the Chain/Belt
stretches out in a straight line. Figure 2.
B
4. Slide rail connector onto Rail section until
it snaps into place.
A
5. Slide section into the other end of
that same connector until
D
Rail
it snaps into place.
Connector
6. Slide 2nd connector
B
onto section until
it snaps into place.
A Section A
C
7. Slide section into
the 2nd
connector
until it snaps
into place.
A
8. Slide Drive Gear assembly out to the end of section
9. Flip rail over being careful not to damage the carriage at the base of the door arm.
10. Place the tabs on the drive gear assembly into the slots on section
CRITICAL STEPS
11. Insert two screws into Drive Gear
Assembly as shown. Figure 3. Make
sure both screws securely fasten
Drive Gear Assembly to rail. Screws
are in small clear plastic bag inside
green bag. Set green bag aside for now.
11. Before going on, make sure the Bullet is positioned
between the Carriage and the powerhead and on the
right-hand side of the rail. Figure 4.
STEP 2 – Attaching Rail to Powerhead
The rail must be installed with the CLOSED side facing up
—chain or belt underneath.
1. Lower drive gear down over spline shaft on top of open er.
MAKE SURE Rail IS RIGHT-SIDE UP!
Powerhead LIGHT LENS FACES AWAY FROM DOOR.
2. Place rail mounting brackets over rail and align with holes
in opener. (Belt units–Tongue of B bracket slides
behind belt. Figure 1.
3. Tighten screws evenly, a little at a time to
maintain equal tension so the brackets
do not get cocked.
4. Fully tighten screws
(DO NOT OVERTIGHTEN).
YOU WILL HAVE 2 "A" BRACKETS OR
1 BRACKET "A" AND 1 BRACKET "B"
(The proper bracket comes
taped to the rail.)
NOTE
* Some units are equipped with a
motion sensor. Take special care to
prevent damage. This sensor works
by detecting body heat. Range
of detection may be reduced
when temperature in the
garage is close to
body temperature.
(DO NOT remove foam
cushion from underside
PROTECTIVE
of opener.)
CUSHION
STEP 3 – Attaching Rail to Header
1. If marked header bracket position
is above header, attach 2" x 6" board
across wall studs to create
mounting location.
2. Place bracket on your line and mark
hole locations. Drill 5/32" pilot holes.
3. Fasten bracket with lag
screws provided.
IN LOW OVERHEAD SITUATIONS,
HEADER BRACKET CAN BE MOUNTED
ON CEILING AS SHOWN
MAX. 6" FROM WALL
HEADER
WALL
BRACKET
CEILING
** For Sectional Door
TORSION SPRING
this is 2.5" above the
highest point of travel
TOP OF DOOR
** For One-piece Door
this is 6" above the
x 2
highest point of travel
5/16" x 1-3/4" L ag Bolt
©2011 GMI HOLDINGS, DBA The Genie® Company
PRE-INSTALLATION CONSIDERATIONS
This opener includes parts and supplies needed for installation in MOST garages and on MOST garage doors. There are many variations of garages and
garage doors. A few additional parts and supplies may be needed for installation in YOUR garage and to YOUR garage door. While going over the checklist below,
used–does it extend far enough above the spring(s) to allow mounting of the Header Bracket. If not, or if you can't tell–you will probably need a piece of 2" x 6"
need fasteners for mounting to the track itself or some other material? 4) Measure the height of your door. If it is taller than 7' , you will need a Rail Extension Kit.
Is there an electrical outlet within approximately 3' of the point where the powerhead will be? If not you need to contact a licensed electrician.
Check condition of the door and all its associated hardware: Tracks, springs, hinges, rollers. Is anything loose or appear worn? If so, call a trained profes-
sional for an evaluation and repairs if needed. DO NOT ATTEMPT TO ADJUST SPRINGS OR THEIR ATTACHED PARTS!
Operate the door manually. Does it move freely and smoothly? Check the balance of the door by lifting it by hand approximately halfway open and let go. It
should stay put or move very slowly. If not, call a trained professional for repairs.
Remove all ropes and remove or disable all locks connected to the garage door. It is also recommended tha T-handles be removed. Closed loop lifting
handles with no protruding parts can remain.
TO REDUCE THE RISK OF SEVERE INJURY OR DEATH:
1 READ AND FOLLOW ALL SAFETY, INSTALL ATION AND OPERATION INSTRUCTIONS. If you have any questions or do not understand an instruction, call The Genie®
Company or your local Genie® Factory Authorized Dealer.
2 Do Not install operator on an improperly balanced door. An improperly balanced door could cause severe injury. Repairs and adjustments to cables, spring
assembly, and other hardware must be made by a trained service person using proper tools and instructions.
3 Remove all ropes, and disable all locks connected to the door before installing operator.
4 Install door operator 7 feet or more above the floor. Mount the emergency release knob 6 feet above the floor.
5 Do Not connect the operator to the source of power until instructed to do so.
6 Locate the control button: A) Within sight of door. B) At a minimum height of 5 feet, so small children cannot reach it. C) Away from all moving parts of the door.
7 Install the entrapment WARNING label next to the wall button or console. Install the emergency release tag on, or next to, the emergency release Handle.
8 The operator must reverse when the door contacts a 1-1/2 inch high object on the floor at the center of the doorway. This is about the size of a 2" x 4" board laid flat.
STEP 3 – Attaching Rail to Header
CAUTION
Header Bracket must be fastened to
garage framing. DO NOT fasten to
YELLOW PRT BAG
drywall, particle board, plaster, or
other such materials.
4. Carefully lean rail/opener assembly against garage door wall with
INSULATED INSULATED
STAPLE STAPLE
pulley assembly next to header bracket. Place cardboard, rag or any
SAFE-T-BEAM® SOURCE (X 1) SAFE-T-BEAM® SOURCE (X 1)
1/4 X 3/4 ( ˜ 30) 1/4 X 3/4 ( ˜ 30)
˜ ˜
SAFE-T-BEAM® SENSOR (X 1) SAFE-T-BEAM® SENSOR (X 1)
soft material under powerhead to protect it. It may be necessary to
(NOT INCLUDED (NOT INCLUDED LAG SCREW, LAG SCREW,
IN PRO UNITS) IN PRO UNITS)
elevate the powerhead in order for the rail to clear the torsion spring.
1/4 X 1-1/4 (X 4) 1/4 X 1-1/4 (X 4)
5. Align pulley assembly and rail with side holes in
SMALL CLEAR BAG
LAG SCREW LAG SCREW
bracket and fasten with clevis pin and push nut.
5/16 X 1-3/4 5/16 X 1-3/4
RUBBER
Support opener or have an
(X 2) (X 2)
PLUGS, (X 2)
assistant hold it during this step
Figure 1
D E
G
Plug accessory
holes now.
NETWORK BBU
STEP 4 – Mounting Powerhead
K
Mounting Straps
(set aside, not used
until INSTALL STEP 6) Continue supporting the opener
J
(This step is easier with two people.)
or
1. Align opener with center of door. Measure from each side of door to where rail meets
o
powerhead. Measurements must be equal. Figure 1. Mark location.
Brackets, Belt
2. Attach Mounting Straps in position.
Brackets, Chain
3. While supporting opener, carefully open door. Raise opener to desired height, being
sure to allow clearance between rail and door as door passes through its highest point:
– This should be at least 2" on a one-piece door.
– Rail should be near level with fl oor on a sectional door.
C
4. Fasten opener to mounting straps using nuts and bolts indicated. Figure 2.
B
Section B
C
Section C
Figure 1
B
Figure 2
E
D
Rail
Connector
B
Section B
Figure 2
A
. Figure 3.
STEP 5 – Attaching Door Bracket
A
.
Figure 3
SECTIONAL DOOR (Lightweight)
Doors come both with & without braces where door bracket
attaches. Illustration a. and b. (without) and c. (with).
Tabs
1. Regardless: the door bracket location is the same. On door centerline and higher than the top
G
set of door rollers.
Figure 4
• With a brace you may need to drill mounting holes through it. You may also be able to attach door
A
arm directly to the brace and eliminate the need for the door bracket.
Section A
2. Using door bracket as a template–mark the hole locations.
3. Drill 1/8" pilot holes and fasten with 1/4"-20 x 3/4" self-drilling screws provided.
Bullet
SECTIONAL DOOR (Wooden)
SECTION B
1. Follow Lightweight instructions 1 and 2.
2. Drill 5/16" holes completely through door and fasten with 5/16" x 2" carriage bolts and nuts
(not furnished).
ONE-PIECE DOOR
1. Hold door bracket on door centerline, high as possible, on door face or top edge (preferred) and
Carriage
mark hole locations.
TOWARD DOOR
2. For top edge (illustration d.):
• Drill 5/16" holes through door frame. Fasten with 5/16" x 2" bolts and nuts.
Face mount (illustration e.):
• Drill 5/16" holes through top door frame and fasten with 5/16" x 4-1/2" carriage bolts and nuts.
OR Fasten using 1-1/2" to 2" lag bolts. You must drill pilot holes to avoid splitting the frame.
USE BLUE PART S BAG
a.
OR
Figure 1
b.
THIS BRACKET
(TAPED TO RAIL)
A
CHAIN DRIVE
BRACKET
A
OR
B
1/4"-20 x 3/4"
THIS BRACKET
Self Drilling Screw
(TAPED TO RAIL)
BELT DRIVE
BRACKET
STEP 5b – Attaching Door Arms
SPLINE SHAFT
SECTIONAL DOOR (FIGURE C),
ONE-PIECE DOOR (FIGURE D)
1. Make sure carriage is disengaged (A). Red engage/disengage lever pointing down and
x 4
carriage moves freely.
MOTION
1/4-14 x 5/8"
SENSOR
2. Short end of curved door arm attaches at door bracket with clevis and cotter pins. (Straight
Tapered Flange Screw
arm comes attached at carriage.)
3. Align holes in arms as shown and fasten with nuts and bolts.
(part1)
4. Pass red release cord through red release handle. Adjust height of handle so that it is within
reach but at least 6 feet above fl oor. Tie knot in ]end of cord and cut off excess cord.
USE ORANGE PARTS BAG 5. Pull cord down and toward powerhead and let go to place carriage in engage position.
Manually lift door until carriage engages bullet. Door will be held in place.
Figure 1
A
HIGHEST
POINT DISENGAGED
of travel
PLUS **
HEADER
B
DOOR
CENTERLINE
Clevis Pin
3/8" x 15/16"
Bolt
5/16"-18 x 1"
WARNING:
!
USE ORANGE PARTS BAG
WARNING
Door springs are under high tension. If spring or shaft is in the
way, measure above spring or shaft on the garage door
centerline and mark as location for header bracket. DO NOT
ATTEMPT TO MOVE, ADJUST, OR REMOVE DOOR SPRING!
PLUGS IN SMALL CLEAR BAG
ACCESSORY
HOLES
3-7/8" Clevis Pin, Long & Push Nut
USE BLUE PARTS BAG
.
WALL WALL
DOOR
Bolt 3/8" 16 x 7/8"
3/8"-16
POWERHEAD
Lock Nut
Attach hangers B
A TYPICAL OPEN FINISHED CEILINGS
directly to joists.
BEAM CEILING WITH HIDDEN JOISTS
LAG
LAG
SCREWS
SCREWS
(not
(not
supplied)
supplied)
Use cross piece
(not supplied) for
attaching to
hidden joists.
USE ORANGE PARTS BAG
DOOR
CENTERLINE
Rollers
ATTACH
NO LOWER
THAN TOP
ROLLERS
CAUTION
Doors made of masonite, lightweight wood, fiberglass, and sheet metal must be properly
x 3
braced before mounting door opener. Contact door manufacturer or distributor for any
questions or concerns. The Genie® Company is not responsible for any damage caused
due to an improperly braced door.
e.
d.
DOOR CENTERLINE
USE BLUE & GREEN PARTS BAG
DOOR DOOR
LINE UP AND CONNECT DOOR ARMS AS
SECTIONAL DOOR
C
HEADER
30° max.
SPRING
BOLT/
TO DISENGAGE , PULL
NUT
DOWN AND TOWARD
WALL
DOOR
BASIC OVERHAND KNOT
WALL ONE-PIECE DOOR
LOCATED IN D
ORANGE PARTS BAG
BLUE
BLUE
BAG
BAG
x 1 x 1
Cotter Pin
TOP
.073" DIA.
5/16"-18
GREEN
GREEN
BAG
BAG
x 2
x 2
FACE
DOOR
Lock Nut
P O E T N T A I L H A
Overhead doors are large, heavy objects that move with the help of springs
under high tension and electric motors. Since moving objects, springs
under tension, and electric motors can cause injuries, your safety and the
a s t e f o y o f h t s r e e d e p d n o y n u o e r d a n i t g
you have questions or do not understand the information presented, call
The Genie Company or your local Genie Factory Authorized Dealer.
In this section, and those that follow, the words Danger, Warning and
Caution are used to emphasize important safety information.
The word:
DANGER:
indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
WARNING: indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
CAUTION: indicates a potentially hazardous situation
which, if not avoided, may result in injury or property damage.
The word NOTE is used to indicate important steps to be
followed or important considerations.
WARNING–A MOVING DOOR
Could result in serious injury or death.
• e K p e e p p o e l l c a e o r o f e p i n g n w h e l i
• Do Not allow children to play with the door operator.
• Do Not
o e p a r e t a o d r o h t t a a j m s o
WARNING–AN ELECTRICAL SHOCK
Could result in serious injury or death.
• Turn off power before removing operator cover.
• W h n e e r l p i c a g n c v o , r e m a e k u s e r w
moving parts.
• Operator must be properly grounded.
WARNING–HIGH SPRING TENSION
Could result in serious injury or death.
• Do Not try to remove, repair or adjust springs or anything to
w i h h c d o o s r i r p g n a p s t r r a f e s a e t e n
brackets, cables or other like items.
• Repairs and adjustments must be made by a trained door system
t c e n h i c i n a u i s g n r p p o r e o t l o a s d n
STEP 6 – Safe-T-Beam®
(part 2)
WARNING
Verify there is NO POWER to the opener prior to
beginning any wiring installations or changes.
1. Safe-T-Beam® does not have to be mounted
on garage door frame. Can be mounted
anywhere along garage door wall. Must
have clear line of sight between them
Figure 2
and top of lens must be between
5"- 6" above fl oor.
2. Hold mounting brackets against
desired surface , mark holes fasten with
lag screws or appropriate fasteners for
the material.
3. Route two (2) lengths of two (2) conductor wire
from powerhead, along top of rail, across header,
CLEVIS PIN
and PUSH NUT
one to right, one to left and down to Safe-T-Beam®.
4. Fasten wire to rail with wire clips spaced evenly
along rail.
5. Fasten to header and wall with insulated staples
and cut off excess wire.
NO WIRE OR STAPLES
PROVIDED IN PRO UNITS
GREEN
BAG
30
Staples
Insulated
x 1
ORANGE
BAG
x 4
Wire Clips Wire
WIRING CONNECTIONS
6. At Safe-T-Beam® source and sensor, attach wires at terminal screws.
Either wire may be connected to either terminal (Circuit is non-polar).
7. At powerhead, twist striped wires together. Twist white wires
together. Attach to plug-in terminals 1 & 2 (again either terminal is
fi ne). Bundle any excess slack and tape to top of powerhead
NOT DIRECTLY ABOVE LIGHT(S).
x 2
Press here to open lens. Use caution opening.
CIRCUIT IS
NON-POLAR.
x 2
YOU MAY
CONNECT
EITHER WIRE
TO EITHER
TERMINAL.
STEP 7 – Installing Wall Console
1. Route wire from powerhead to desired location for
wall console. Some homes are pre-wired and they may not be color-coded.
circuit is non-polar, meaning either wire may be connected to either terminal without problem.
2. Secure wire with insulating staples and cut off excess wire.
3. Attach wires to wall console as shown. Insert opposite end of wire through Control Wire Tube on
BOLTS/
powerhead illustrated above and attach as shown.
NUTS
4. Mount wall console with #6 screws provided.
5. Post Entrapment Warning Label
next to wall console.
CONNECTIONS
ENTRAPMENT
WARNING LABEL
Use of any other wall control can cause unexpected operation of the door and loss of the lighting feature. Locate wall console
within sight of the door and far enough from door to prevent contacting it while operating the console. Must be at least 5 feet
above floor to prevent small children from operating it.
OPTIONAL DUAL WALL CONSOLE INSTALLATION
Use only a Series III wall console when adding a second. The optional second Genie® Series III wall
console must be purchased separately.
TO POWERHEAD
FROM STBs
FROM WALL
CONSOLE
c .
VERTICAL BRACE
NOT NOT NOT NOT
USED USED USED USED
B/W
STB BWC IWC
Wire connector
on Powerhead
Wall console #1
STEP 8 – Finishing
1. Install light bulbs and insert hinges into slots in
motor cover. 1
2. Swing lens up into place. It may be necessary
to squeeze lens slightly to align tabs with slots
at top of motor cover. 2
3. Ensure latch snaps into place.
STEP 9a – Connecting to Power
FOR GROUNDED OUTLET CONNECTION
1. Plug in the power cord. Coil excess cord and tape or twist tie it to top of powerhead (DO NOT
PLACE ABOVE LIGHT BULBS).
STEP 9b – Connecting to Power
FOR PERMANENT WIRING BY ELECTRICIAN
1. Cut existing wires OUTSIDE CHASSIS.
SECTIONAL DOOR (Fig. C)
2. The wire connections must be made INSIDE CHASSIS, and
there must be at least 6" of new power supply line wire
1. Make sure carriage is disengaged, (slide mechanism is all the way
SHOWN
INSIDE CHASSIS. (Conduit illustrated is optional.)
toward opener—red in window) and moves freely. Fig. A.
(Conduit, strain relief and wire nuts are not provided.)
2. Short end of curved arm attaches to door bracket with clevis
WARNING:
pin/cotter pin provided. (Straight arm comes attached to carriage.)
3. Align holes in arms as shown. Fasten with bolts/nuts provided.
Opener is equipped with grounded electrical
4. Slip release cord throught red release handle and adjust length of
release cord as needed to place red release handle at least 6 feet
=
L electrical outlets. DO NOT alter plug in any way!
SHORTEST POSSIBLE OVERALL
above floor, then tie off cord. Cut off excess. Fig. B.
LENGTH OF THE DOOR ARMS If you have no grounded outlets, have one
installed by a licensed electrician. Opener must 5. Pull and release the release cord to place slide in engage
position. Fig. A.
be properly grounded to prevent personal
injury and equipment damage. NEVER USE AN
6. Manually lift door to engage bullet to carriage. Door will stop
EXTENSION CORD! Check local building codes
when bullet and carriage are engaged.
for any requirement that you must have a
permanent hard-wired connection. If required,
it must be installed by a licensed electrician.
NEVER REMOVE MOTOR COVER. All work inside
cover must be performed by a licensed
electrician using proper tools and instruction.
BOLT/
NUT
1. The opener is now ready to program for operation.
2. CAUTION: DO NOT RUN OPENER UNTIL Travel Limits have been set.
3 Instructions for programming the opener are in your "OPERATION AND MAINTENANCE MANUAL."
c TOOLS RECOMMENDED
Z A R D S
e h n i o f m r a o i t i n t n s i h m n a l a u f I .
Flat Blade Screwdriver
o d r o s i m v o n i . g
o r e n h t t a a h a s r b k o n e p s n i r . g
e r i a s e r o n p t n i h c d e r o e n r a
, d u s h c , s a w o d o l b c o s k s , e t l e
n i r t s c u o i t . s n
USE YELLOW PARTS BAG
:
Wall
Mount
Top of
Bracket
.
x
6 " m a
.
5 " m in
SOURCE (red LED)
NO HEIGHT ADJUSTMENT
IS NEEDED FOR FLOOR
MOUNTED UNITS.
1/4"x 1-1/4"
Lag Screw
CAUTION:
When using insulated staples, make only snug
enough to hold wire in place. Staples too tight
can cause damage to wire and cause
Safe-T-Beam® System to malfunction.
WIRE CLIPS
Adhesive pad on bottom. Remove paper
from adhesive pad and stick clip to rail.
INSULATED STAPLES
95 ft
WIRE
OPERATOR STB CONNECTION
TO MAKE CONNECTIONS
Press in on orange tab, insert wire
into hole and release tab.
LOCATED INSIDE LIGHT LENS
NOT NOT
USED USED
2 3 4 5 6
1
CONNECTION AT STB
STB BWC AWC
USE ORANGE PARTS BAG
The wall console
WALL CONSOLE
CONNECTIONS
AT POWERHEAD
WALL
CONSOLE
TERMINAL
NOT
USED
B
A
1 2 3 4 5 6
STB BWC
WARNING:
BOTH TO POWERHEAD
TO WALL CONSOLE #1
FROM STBs
FROM WALL
CONSOLE #1
FROM WALL
CONSOLE #2
OR
NOT NOT
USED USED
B/W
W
B/W
W W
B/W
STB BWC IWC
Wire connector on
Powerhead
Wall console #1 Wall console #2
Wall console #2
DO NOT EXCEED MAX. WATTAGE
Each light bulb must be 100 W or less *.
MOTOR COVER MOTOR COVER
HINGE
TAB
1
* Model 2562 must be 60W or less.
ONE-PIECE DOOR (Fig. D)
GROUND WIRE
CONNECTOR
TOROID
EXISTING
WIRE
GREEN=GROUND
WHITE=NEUTRAL
BLACK=HOT
SENSOR
Floor Mount
x 4
NOT
USED
IWC
W
2
LATCH
WIRE
NUTS