ASSEMBLY
Model 44010:
1. Make sure all parts are present (ref. Fig. 1 & 3). If any parts are missing or damage, contact customer service.
2. Attach caster (2) to base (1) using M8x16 bolts and washers (4 & 3), then attach 3-1/2" wheels (5) using bolts,
washers & nuts (9, 10 & 11).
3. Install the 5" wheels (13) to front legs (12) using bolts, washers & nuts (9, 10 & 11).
4. Attach two front legs (12) to base (1) using pin, "E" clip, snap pin & lock bolt (14, 15, 16 & 17).
5. Attach upright (18) to base (1) using two bolts & nuts (20 & 10). Upright must lean towards the rear of the base
as shown. Leave nuts finger tight.
6. Attach two braces (21) to upright (18) with bolt, washer & nut (22, 10 & 11). Leave nut finger tight.
7. Attach the bottom of braces (21) to inside of base (1) using two each bolts & nuts (23 & 10).
8. Tighten all bolts from upright (18) to base (1), braces (21) to upright (18), and braces (21) to base (1).
9. Attach hydraulic unit (32) to the mounting bracket (28) using bolts, washers & nuts (33, 34 & 35). Handle socket
of hydraulic unit must face the front of the base as shown. Then position the assembly between mounting ears
on upright (18), and attach using bolt, washer & nut (29, 30 & 31). Tighten nut. Lean hydraulic unit assembly
back against upright.
10. Connect boom (24) to upright using bolt, washer & nut (25, 26 & 27).
11. Hold boom (24) and pivot hydraulic unit (32) out away from upright. Attach the ram of hydraulic unit (39) to boom
with bolt, washer & nut (37, 30 & 31). Tighten nut.
12. Slide boom extension (6) into boom and secure in retracted position using pin, "E" clip & cotter pin (38, 15 & 16).
Three positions available: 1/2 ton, 3/4 ton, and 1 ton position.
13. Slide square washer (7) into boom using bolt & washer (4 & 3).
14. Insert hook (8) to boom extension using bolt, washer & nut (9, 10 & 11). Retighten all fasteners.
To fold for storage:
a. Remove pin (17).
b. Pull leg forward and aside, away from base.
c. Raise leg until it nears vertical, engage notched portion
of upright onto notched portion of leg. Ensure notched
portions are interlocked. Repeat for other leg.
Figure 3 - Assembly Illustration for Model 44010
4
Item
Hardware Kit Component
3
Lock Washer
M8
4
Bolt
M8 x 16
7
Washer
M8
9
Bolt
M12 x 65
10
Lock Washer
M12
11
Nut
M12
20
Bolt
M12 x 70
22
Bolt
M12 x 90
23
Bolt
M12 x 30
25
Bolt
M20 x 100
26
Lock Washer
M20
27
Nut
M20
29
Bolt
M16 x 70
30
Lock Washer
M16
31
Nut
M16
33
Bolt
M10 x 30
34
Lock Washer
M10
35
Nut
M10
37
Bolt
M16 x 90
Qty
9
9
1
5
10
6
2
1
2
1
1
1
1
2
2
2
2
2
1