Installation Instructions
1. Product selection
Check kit selection with cable diameter dimensions in Table 1.
Note: Table is for 100% insulated cable. For 133% insulated cable,
check actual cable dimensions.
Table 1
Nominal
Kit
Cable Range
HVS-2521S
#1-250 AWG
HVS-2522S
350-500 kcmil
HVS-2523S
750-1000 kcmil
2. Check ground braid.
Verify that ground braid(s) or bond wire have equivalent cross-
section to cable metallic shield. Additional braid may be needed for
lead sheath cables, or if external grounding or shield interrupting is
required.
Tyco Electronics HVS-EG supplies ground braid, spring clamp and
suggested modifications to make an external ground or shield
interrupt.
3. Prepare cables
Choose the cable type (Choice 1-3) and use the dimensions shown in
Table 2 to prepare the cables.
Table 2
Jacket
Cutback
Kit
A
HVS-2521S
13" (330mm)
HVS-2522S
14-1/2" (370mm) 10-1/2" (265mm)
HVS-2523S
16" (405mm)
If Metallic Tape Shield, or Lead Sheath Cable
If Drain Wire Shield Cable
If UniShield* Cable
*UniShield is a trademark of General Cable Technologies Corporation.
PII 53105
Revision AK
Maximum
Jacket
Diameter
1.50" (38mm)
1.95" (50mm)
2.40" (61mm)
Metallic Shield
Cutback
B
9" (230mm)
12" (305mm)
Choice 1
Choice 2
Choice 3
Insulation
Maximum Connector
Diameter
Dimensions
Range
Length
0.90-1.20" (23-30mm)
1.20-1.50" (30-38mm)
1.50-1.80" (38-46mm)
Semi-con
Cutback
C
5-1/2" (140mm)
6-3/4" (170mm)
7-3/4" (195mm)
2
Diameter
4.0" (102mm)
1.10" (28mm)
6.0" (152mm)
1.35" (34mm)
8.0" (203mm)
1.85" (47mm)
C L
A
B
C
C L
A
C
C L
A
C
Effective Date: June 17, 2010
108
109
110
PCN 625799-000