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G G B B
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r C C a a b b l l e e W W i i n n c c h h
T T a a b b l l e e o o f f C C o o n n t t e e n n t t s s
Manufacturer's Details
Field of Application
Safety Information
Assembly
Operation
Maintenance and Cleaning
Spare Parts
EC -Declaration of Conformity
Read the operating instructions and act
accordingly. Keep the operating instructions
for general use. Obey the safety
information and the warnings on the device.
Important safety component
Assembly only by an authorised garage.
F F i i e e l l d d o o f f a a p p p p l l i i c c a a t t i i o o n n
The AL-KO cable winch is suitable for easy lifting,
raising and pulling of various loads without jerking
and mainly as a trailer winch.
AL-KO cable winches can be used for different
purposes. The manufacturer or user must check
which regulations are applicable to these different
purposes. I.e. the PURCHASER OF THE CABLE
WINCH MUST CHECK whether the product has the
properties to meet with his individual require-
ments.
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04.12.2008
20:39 Uhr
Seite 1
T T e e c c h h n n i i c c a a l l D D a a t t a a : :
Maximum load:
Bottom cable position
Top cable position
Gear reduction ratio
Drum capacity:
Cable design:
• Individual wire stability
• Minimum breaking load 13,5 kN
• Non-rotating
Only cables that meet these requirements
may be used!
S S a a f f e e t t y y I I n n f f o o r r m m a a t t i i o o n n
• Not tested for building hoists (VGB35)
• Not suitable for continuous operation
• Not approved for stages and studios (VGB 70)
• Not approved for lifting cages for carrying per-
sons (ZH 1/461)
• Not approved for motor-driven operation!
F F r r i i c c t t i i o o n n d d i i s s k k b b r r a a k k e e : :
M M i i n n i i m m u u m m t t r r a a c c t t i i v v e e f f o o r r c c e e f f o o r r p p e e r r f f e e c c t t b b r r a a k k e e f f u u n n c c t t i i o o n n : :
2 2 5 5 d d a a N N . . I I f f t t h h i i s s m m i i n n i i m m u u m m l l o o a a d d d d o o e e s s n n o o t t e e x x i i s s t t t t h h e e
b b r r a a k k i i n n g g f f u u n n c c t t i i o o n n d d o o e e s s n n o o t t t t a a k k e e p p l l a a c c e e ! !
• Only touch the wire cables when wearing protec-
tive gloves!
• The rope (belt) must only be wound up so far
under load that a flanged wheel overhang of at
least 1.5 x cable diameter is guaranteed
(Illustration 2).
• The cable must be wound round the drum at
least twice under load (Illustration 3).
• Do not oil or grease the brake mechanism!
• Only used approved end fittings. (Illustration 9).
A A s s s s e e m m b b l l y y
Typ 450
Typ 900
C C r r a a n n k k a a s s s s e e m m b b l l y y
450 kg
900 kg
Illustration 4: Note: Locking screw must be over
170 kg
330 kg
3.5:1
8.75:1
15m
17mm
Illustration 5: Tighten locking screw using a
Ø 5mm
Ø 7mm
1770 N/mm
2
1770 N/mm
2
F F i i t t t t i i n n g g t t h h e e c c a a b b l l e e
27,0 kN
Illustration 6: Insert steel rope through the drill
As per DIN 3060/EN 12385-4
Illustration 7: Insert the end in the collar band with
Illustration 8: Tighten hexagonal nut slightly and
Illustration 9: The spring hook must be pressed to
Note: Only rope end connections conforming to
specification may be used.
F F i i t t t t i i n n g g t t h h e e b b e e l l t t
AL-KO cable winches are designed so that a flat
belt can be used instead of the cables.
A A t t t t e e n n t t i i o o n n : : The belt breaking strain must be at least
7 times the towing load given (bottom cable
position). A certificate from the belt manufacturer
is required for this!
the recess on the hexagonal
connection
screwdriver.
hole from inside to out. Thread wire
rope into the rope drum collar band.
a large loop.
pull the loop back to the collar band.
Tighten hexagon nut until clamping
effect occurs (min. torque 5 Nm -
max. torque 10 Nm).
Replace the cable clamp each time
the cable is replaced.
the rope eye and wire rope clamp
together with the rope in accordance
with regulations (included in stan-
dard delivery for AL-KO ropes)
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