Air Compressor Maintenance; Maintenance Prompts; Maintenance Chart - Ingersoll Rand R30 Manual De Instrucciones

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121714.07.04

Maintenance Prompts

The service warning and flashing LED will appear at intervals dependent
on the service level selected. Refer to the Product Information manual for
information about service level settings.
Period
First 150 hours
When indicated by
controller
Daily
Monthly
Every 1000 hours
Every 2000 hours or
annually (whichever
occurs first)
Every 4000 hours or
annually (whichever
occurs first)
Every 6000 hours
Every 8000 hours or
annually
16000 hours
Inspect and replace coolant filter elements and separator elements more frequently in dirty operating environments .
Read the motor data plate(s) or call the motor manufacturer(s) to determine specific greasing requirements . For motors that require greasing,
grease them more frequently in harsh environments or higher ambient conditions .
80447170 Rev C

AIR COMPRESSOR MAINTENANCE

Table 2: Maintenance Chart (R30 - 37 kW)
Action
Maintenance Item
Replace
Coolant filter
Replace
Air filter element
Replace
Coolant filter element
Replace
Separator element
Check
Connections and hoses for leaks
Check
Coolant level
Check
Condensate drain operation
Check
Controller for service indicators
Check
Package pre-filter for blockage
Check
Air filter indicator condition to ensure air filter operation
Inspect
Air-cooled cooling system for blockage
Inspect
Starter box power drive module filter element
Analysis
Food-grade Lubricant (Ultra FG)
Replace
Air filter element
Replace
Coolant filter
Replace
Separator cartridges
Inspect
Starter box power drive filter element
Replace
Food-grade Filter Module
Analysis
Shock pulse bearing
Analysis
Premium Coolant (Ultra/Ultra EL)
Grease
All motors (as required)
Inspect
Scavenge screen for blockage
Replace
Starter box power drive filter element
Replace
Package pre-filter element
Clean
Air-cooled cooling system
Calibrate
Pressure transducers
Replace
Food-grade Lubricant (Ultra FG)
Replace
No-loss condensate drain service module
Replace
Premium Coolant (Ultra) [8000 hours or every 2 years]
Service
Minimum pressure check valve (MPCV) service kit
Clean
Drains with all their components (TIMED DRAINS ONLY)
Service
Inlet valve service kit
Replace
Coolant hoses
Replace
Contact tips
Replace
Extended-life Premium Coolant (Ultra EL) [16000 hours or every 3 years]

Maintenance Chart

Maintenance should be performed per the recommendations below in the
following priority: (1) Perform maintenance when indicated by the controller;
(2) Perform maintenance through either hourly intervals or scheduled
maintenance intervals, or (3) Annually.
NOTICE
NOTICE
EN
EN-3

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