Initial Operation; Inserting The Tools - Metabo G 500 Manual Original

dations when selecting sanding paper. Larger
sanding paper extending beyond the sanding pad
presents a laceration hazard and may cause 
snagging, tearing of the disc or kickback.
4.6 Additional Safety Instructions
WARNING – Always wear protective
goggles.
Use elastic cushioning layers if they have been
supplied with the abrasive and if required.
Observe the specifications of the tool or accessory
manufacturer! Protect the discs from grease or
impacts!
Abrasives must be stored and handled with care in
accordance with the manufacturer's instructions.
Never use parting grinder discs for roughing work!
Do not apply pressure to the side of parting grinder
discs.
The tool must lay flat and be secured against slip-
ping, e.g. using clamps. Large workpieces must be
sufficiently supported.
Actuate the spindle locking knob (6) only while the
motor is stationary. (GE 700, GE 900 Plus)
Do not grasp the rotating tool! Remove chips and
similar matter only with the machine at standstill.
Prior to use, ensure that the coated abrasive is
properly fitted and secured. Run the tool in idling for
30 seconds in a safe position and bring to a stand-
still immediately if there are significant vibrations or
if other deficiencies are determined. If such a situa-
tion occurs, check the machine to determine the
cause.
Ensure that sparks produced during work do not
constitute a risk to the user or other personnel and
are not able to ignite inflammable substances.
Endangered areas must be protected with flame-
resistant covers. Make sure that fire-risk areas are
always provided with suitable fire extinguishers.
Dust from material such as paint containing lead,
some wood species, minerals and metal may be
harmful. Contact with or inhalation of the dust may
cause allergic reactions and/or respiratory diseases
to the operator or bystanders. 

Certain kinds of dust are classified as carcinogenic
such as oak and beech dust especially in
conjunction with additives for wood conditioning
(chromate, wood preservative). Material containing
asbestos must only be treated by specialists.
- Where the use of a dust extraction device is
possible it shall be used.
- The work place must be well ventilated.
- The use of a dust mask of filter class P2 is recom-
mended.
Follow national requirements for the materials you
want to work with.
Materials that generate dusts or vapours that may
be harmful to health (e.g. asbestos) must not be
processed.
When working in dusty conditions, ensure that
ventilation openings are not blocked. If it becomes
necessary to remove dust, first disconnect the
power tool from the mains supply (use non-metallic
objects) and avoid damaging internal components.
Damaged, eccentric or vibrating tools must not be
used.
5. Overview
See page 2.
1 Collet
2 Collet nut
3 Slide switch
4 Thumb-wheel for setting speed*
5 Side handle*
6 Spindle locking knob*
*equipment-dependent

6. Initial Operation

Before plugging in check to see that the rated
mains voltage and mains frequency, as stated
on the rating label, match with your power supply.
7. Use
7.1 Collets
The tool shank diameter must exactly match
the collet bore (1) !
Collets are available for various shank diameters.
See section Accessories.
7.2

Inserting the tools

Pull the mains plug out of the plug socket!
Use only tools that are suitable for the no-load
speed of your machine ! See technical
specifications.
The shank diameter of the tool must exactly
match the collet bore (1) !
In the case of mounted points the maximum
permissible open shank length as specified by
the manufacturer must not be exceeded l
Insert the entire length of the tool shank into the
collet (1).
Hold the spindle still. (On the G 500, GE 700 Basic
with the 13 mm spanner provided. On the GE 700,
GE 900 Plus by pressing down the spindle locking
knob (6)).
Tighten the collet nut (2) with the 19 mm spanner.
If no tool has been inserted into the collet, do
not tighten the collet with the spanner, but
screw the nut on by hand !
ENGLISH en
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