Intended Use - CLAS OP 9210 Manual De Instrucciones

OP 9210
VIBRATION PNEUMATIC PULLER FOR EXTRACTION INJECTORS
INTRODUCTION
It is compulsory to read this instruction manual before starting
any kind of action.
The proper operation and full compliance of this product's
performance is guaranteed only if all the instructions provided
in this manual are closely adhered to.
We guarantee that this product complies with the technical
specifications described in this manual.
The manufacturer shall not be held responsible for any
improper uses other than those described herein.
Use protective work gloves, protective footwear, hard hat and
safety goggles.
Misuse:
- This product should only be used as described in
this documentation; any other use is considered
improper.
- The manufacturer accepts no responsibility for any
damage caused by the incorrect or unreasonable
use of the equipment.
- Moreover, misuse shall also void the warranty.
Take care of your tools:
- Be sure to store your tools in a clean state.
- Place the tools inside their original package.
VIBRATION PNEUMATIC PULLER FOR EXTRACTION
INJECTORS

INTENDED USE

Excellent support tool set for tools used to remove commercial
injectors.
Removes highly-seized injectors, due to coking and rust.
When this tool is used, it acts directly on the removal tie
rod, which is dynamically coupled with the injector, through
vibrations and pulses.
This set consists of:
1 basic device with clamps support and setscrews
1 set of line stop clamps, 2 pieces
1 set of stop clamps at an angle, 2 pieces
1 set of setscrews, L = 115 mm, 2 pieces
1 pneumatic valve with control valve
HOW TO USE THIS TOOL SET:
WARNING: Max pressure 6.3 Bar
Before using this tool, ensure the extractor has been
assembled on the head/injector. Also make sure tractive force
acts on the injector, with the help of the mechanical spindle or
a hydraulic cylinder.
According to dimensions, choose the stop clamps for linear or
inclined application (see reference figures. 1).
According to tie rod diameter, or other connecting elements,
choose the setscrews of the appropriate length.
Assemble the tool with the selected pieces and house it, with
the help of the stop clamps, on the tie rod or the connected
adapter just after the injector. Then secure it by tightening the
setscrews.
Connect the tool's pneumatic connector to the compressed air
system and check input pressure (max. 6.3 bar).
Warning: Using a pneumatic conditioner, make sure
compressed air is clean and that there aren't any
traces of water.
Start the tool after opening its control valve. Use the small
knurling wheel to adjust vibration intensity to the type of work
to be carried out.
From this moment on, the tool works on its own and should
act on the tie rod/injector for some time.
Warning: while tractive force is now acting simultaneously,
in combination with vibration on the injector, it is advisable
to spray the area where the injector enters the cylinder head
with a suitable type of injector solvent (Govoni-Injektorex for
example).
Vibrations create a machining gap between the injector and
the piece-holding groove in the cylinder's head, through
which the solvent can creep. As such, coking and corrosion
caused by contact are broken down and the injector can
easily be removed from its housing.
Allow forces to act gradually on corrosion, at intervals of
15 up to 30 minutes, before increasing tractive force and
vibration intensity. Waiting for said time to elapse, you can