Eaton Crouse-Hinds PowerMate IF 1652 Información De Instalación Y Mantenimiento

PowerMate™ Plugs, Receptacles and Connectors
200 Amps: 2, 3 & 4 Poles, Styles 1 & 2
Installation & Maintenance Information
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE
APPLICATION
PowerMate™ plugs and receptacles are designed for the distribution of secondary electrical power and to provide for quick
disconnect from the power source.
WARNING
SHOCK HAZARD
To avoid electrical shock or electrocution, electrical
power must be OFF before and during installation and
maintenance. Installation and maintenance procedure must
be performed by a trained and competent electrician.
WARNING
SHOCK HAZARD
To avoid electrical shock or electrocution, receptacles
connected to circuits having different voltages,
frequencies, or types of current (AC or DC) on the same
premises shall be of such design that the attachment plugs
used on these circuits are not interchangeable.
INSTALLATION INSTRUCTIONS FOR POWERMATE "CCP" PLUGS:
3. Gland Nut
Set Screw
1. Sleeve Locking Screw
15. Cable
5. Cable Grip
4. Gland Nut
7. Gland Washer
8. Plug Handle Body
6. Rubber Cable Grip Bushing
I. To Dis-Assemble CCP Plug
1. Loosen sleeve locking screw (1).
2. Unscrew plug sleeve (2).
3. Loosen gland nut set screw (3), remove gland nut (4) gland
washer (7) and rubber cable grip bushing (6).
II. To Connect Cable to CCP Plug
1. Strip outer cable insulation and ends of individual
conductors per Table A.
2. Select rubber bushing and cable grip position per Table
B. Slide gland nut (4) and gland washer (7) over cable. Slide
rubber bushing (6) and plug handle body (8) over the cable.
3. Remove brass retaining ring by removing ground plate
screws (10). Lift insulator assembly (11) out of sleeve. Keep
brass retaining ring (9) in place.
4. Loosen terminal pressure screws (12) and slide prepared
ends of conductors including all strands into contact recesses,
observing proper polarity. Tighten terminal pressure screws
(12) to torque value per Table C.
IF 1652 • 02/14 Copyright © 2014, Eaton's Crouse-Hinds Business
WARNING
SHOCK HAZARD
To avoid electrical shock or electrocution, a wire pattern
MUST be used so that the same color wire is put into
the same numbered contact opening in all plugs and
receptacles in the system. This requirement provides
correct polarity for the system and eliminates possibilities
for equipment damage and / or personal injuries.
WARNING
SHOCK HAZARD
To avoid electrical shock or electrocution, for products
rated above 100 Amp, do not disconnect plug under
load. Remove power from the branch circuit before
disconnecting plug from receptacle.
200A
10. Ground Plate Screws
13. 'O' Ring
9. Brass Retaining Ring
14. Cable Leads
12. Terminal Pressure Screws
11. Insulator Assembly 2. Plug Sleeve
16. Plug Locking Tabs
III. To Re-Assemble CCP Plug
1. Slide assembled plug interior parts into sleeve (2). NOTE:
The grounding strap from the grounding contact in Style 2
plugs is also attached to the sleeve with hex head, slotted
machine screws. The strap is to be placed on top of the
retaining cup. Re place hex head, slotted machine screws (10),
tightening to 30 in.-lbs.
2. Screw plug handle body (8) into plug sleeve until handle
body (8) bottoms out and o-ring (13) is compressed, wrench
tight.
3. Tighten sleeve locking screw (1) firmly.
4. Push rubber bushing (6) into place in plug handle body (8).
Follow with metal gland washer (7).
5. Screw gland nut (4) onto end of handle body (8). Screw
it down tight enough to squeeze the rubber bushing firmly
against the cable (80 ft.-lbs.). While doing this, push in on the
cable to prevent strain on wire terminals.
6. Visually inspect rubber bushing to ensure uniform seating
around the cable.
7. Tighten gland nut set screw (3) to 35 in.-lbs. to prevent
torsional stresses on cable from loosening the gland nut (4) and
twisting the wires at the contact terminals.
8. Tighten mechanical cable grip by means of screws (5) to a
minimum torque value of 60 in.-lbs.
INSTALLATION INSTRUCTIONS FOR POWERMATE "CDR" Receptacles:
IF 1652
I. To Connect Conductors to CDR
Receptacle
1. Strip outer cable insulation and ends of individual
conductors per Table A.
2. Follow instructions in Steps 3-4 in Section II ("Connect
Cable to CCP Plug").
INSTALLATION INSTRUCTIONS FOR POWERMATE "CRC" Connectors:
I. To Dis-Assemble CRC Connector
1. Loosen sleeve locking screw (1).
2. Unscrew sleeve (2).
3. Loosen gland nut set screw (3), remove gland nut (4)
gland washer (7) and rubber cable grip bushing (6).
II. To Connect Cable to CRC Plug
1. Strip outer cable insulation and ends of individual
conductors per Table A.
2. Select rubber bushing and cable grip position per Table
B. Slide gland nut (4) and metal gland washer (7) over cable.
Slide rubber bushing (6) and plug handle body (8) over the
cable.
3. Remove brass retaining ring by removing ground plate
screws (10). Lift insulator assembly (11) out of sleeve. Keep
brass retaining ring (9) in place.
4. Loosen terminal pressure screws (12) and slide prepared
ends of conductors including all strands into contact
recesses, observing proper polarity. Tighten terminal
pressure screws (12) to torque value per Table C.
IF 1652 • 02/14
Page 1
200A
8. Eye Bolt and Wing Nut (2x)
3. Housing Rubber Gasket
1. Mounting Screws
5. Button Head Screws
4. Brass Retaining Ring
7. Terminal Pressure Screws
6. Insulator Assembly
2. Recepticle Housing
II. To Re-Assemble CDR Receptacle
1. If interior has been removed, slide assembled insulator
assembly (6) into receptacle housing (2). Replace retaining ring
(4) and button head screws (5), tightening to 30 in.-lbs.
2. Position gasket (3) correctly to make a watertight seal and
tighten mounting screws (1) to 20 ft.-lbs.
200A
12. Terminal Pressure Screws
3. Gland Nut Screw
1. Sleeve Locking Screw
15. Cable
10. Ground Plate Screws
9. Brass Retaining Ring
16. Eye Bolt and Wing Nut (2x)
5. Cable Grip
4. Gland Nut
7. Gland Washer
6. Rubber Cable Grip Bushing 8. Plug Handle Body
14. Cable Leads
13. 'O' Ring
11. Insulator Assembly
2. Sleeve
III. To Re-Assemble CRC Plug
1. Slide assembled connector interior parts into sleeve (2).
NOTE: The grounding strap from the grounding contact in
Style 2 plugs is also attached to the sleeve with hex head,
slotted machine screws. The strap is to be placed on top
of the retaining cup. Replace hex head, slotted machine
screws (10), tightening to 30 in.-lbs.
2. Screw handle body into sleeve (2) until handle body (8)
bottoms out and o-ring (13) is compressed.
3. Tighten sleeve locking screw (1) firmly.
4. Push rubber bushing (6) into place in handle body (8).
Follow with metal gland washer (7).
5. Screw gland nut (4) onto end of handle (8). Screw it down
tight enough to squeeze the rubber bushing firmly against
the cable (80 ft.-lbs.). While doing this, push in on the cable
to prevent strain on wire terminals.
6. Visually inspect rubber bushing to ensure uniform seating
around the cable.
7. Tighten gland nut set screw (3) to 35 in.-lbs. to prevent
torsional stresses on cable from loosening the gland nut (4)
and twisting the wires at the contact terminals.
8. Tighten mechanical cable grip by means of screws (5) to a
minimum torque value of 60 in.-lbs.
Copyright © 2014, Eaton's Crouse-Hinds Business Page 2