Table A
Assembly
Cable Jacket Cut
Wire Strip Length
Amperage
Back (In.)
200
4.0"
1.5"
NOTE: Crouse-Hinds PowerMate products are intended for
use with UL Listed and CSA Certified flexible cord or cables
rated for Extra Hard Usage, including Type P cable, per the
®
National Electrical Code
, and Canadian Electric Code.
WARNING
SHOCK HAZARD
To avoid electrical shock or electrocution, when removing
the outer cord jacket, DO NOT cut into or damage the
insulation on the individual conductors. DO NOT damage
the conductor when removing the insulation.
Table B
Cable Dia. Range
Reversible
Grommet I.D.
(In.)
Clamp Position
0.88-1.00
0403951-1
1
1.00-1.19
0403951-2
1
1.19-1.38
0403951-3
1
1.38-1.63
0403951-4
1
1.63-1.88
0403951-5
1
1.88-2.19
0403951-6
1
2.19-2.50
0403951-7
2
2.50-2.70
0403951-8
2
2.70-3.00
0403951-9
2
To reverse cable clamp, just remove screws, flip over and
replace screws. Permits a wider cable range. Convenient in
installations having different cable sizes.
Position 2
Position 1
CCP plugs are supplied with 7 or 2 bushings to
accommodate a wide variety of cable diameters.
IF 1652 • 02/14
Copyright © 2014, Eaton's Crouse-Hinds Business
TABLES A, B, C
Table C
Assembly
Required Contact
Amperage
Screw Torque (In.-Lbs.)
200
NOTE: Do not solder pressure connection contacts.
WARNING
SHOCK HAZARD
To avoid electrical shock or electrocution, before engaging
this system, verify polarity correctness with a continuity
check. Correct polarity MUST be ascertained before using
the equipment.
Check the insulation resistance to be sure system does not
have any short circuits or unwanted grounds.
POWERMATE TECHNICAL DATA
To avoid electrical shock or electrocution, a wire pattern
MUST be used so that the same color wire is put into
the same numbered contact opening in all plugs and
50-100
receptacles in the system. This requirement provides
correct polarity for the system and eliminates possibilities
for equipment damage and / or personal injuries.
Grounding Styles
Style 1:
Style 1 units ground the portable device and the plug via the
grounding conductor and the plug shell to the receptacle
housing. The receptacle is grounded by virtue of its being an
integral part of the conduit system.
Style 2:
Style 2 units with a metallic housing have an extra (grounding)
contact which forms a parallel circuit with the circuit formed
by the plug sleeve and receptacle detent spring.
Lockout/Tagout Procedure
Crouse-Hinds recommends following appropriate
lockout/tagout procedures as established by OSHA (or local
equivalent safety organization) and/or your organization.
Environmental Ratings
To achieve NEMA 4X while in-use, engage plug fully into
receptacle until plug sleeve gasket makes a watertight seal on
receptacle. Swing receptacle eyebolts into plug locking tabs
and tighten wing nuts securely.
All statements, technical information and recommendations contained herein are based on information and tests we believe to
be reliable. The accuracy or completeness thereof are not guaranteed. In accordance with Crouse-Hinds "Terms and
Conditions of Sale," and since conditions of use are outside our control, the purchaser should determine the suitability of the
product for his intended use and assumes all risk and liability whatsoever in connection therewith.
Page 3
MAINTENANCE
Electrical and mechanical inspection of all components must
be performed on a regularly scheduled basis, determined by
WARNING
the environment and frequency of use. It is recommended that
SHOCK HAZARD
inspection be performed a minimum of once a year.
To avoid electrical shock or electrocution, if any parts of
the plug or receptacle appear to be missing, broken, or
show signs of damage, DISCONTINUE USE IMMEDIATELY.
Replace with the proper replacement part(s) before
continuing service.
To avoid electrical shock or electrocution, electrical power
supply must be OFF before and during installation and
maintenance. Installation and maintenance procedure must
be performed by a trained and competent electrician.
• Inspect all contact wire terminals for tightness.
Discoloration due to excessive heat is an indicator of a
possible problem and should be thoroughly investigated and
repaired as necessary.
• Clean exterior surfaces making sure nameplates remain
legible.
• Check tightness of all screws before using.
• Inspect housing and replace those which are broken.
• Check contacts for signs of excessive burning or arcing and
replace if necessary.
In addition to these required maintenance procedures,
we recommend an Electrical Preventative Maintenance
Program as described in the National Fire Protection
Association Bulletin NFPA No. 70B.
To avoid electrical shock or electrocution, plugs (with
exposed contacts) must not be used as the power
source, as the user may come in contact with energized
contacts or other components while attaching locks or
hasps in the lockout/tagout hole provision.
Eaton's Crouse-Hinds Business
1201 Wolf Street Syracuse, NY • USA
Copyright © 2014
WARNING
SHOCK HAZARD
WARNING
SHOCK HAZARD
WARNING
SHOCK HAZARD
IF 1652
Revision 1
New 02/14