ACXF60-35881
INSTALLATION INSTRUCTIONS (CONTINUE) OUTDOOR UNIT
MODEL NAME
10. TWIN, TRIPLE AND DOUBLE TWIN TYPE CONNECTIONS
Two, three or four indoor units can be operated simultaneously with a single remote controller.
●
Note that individual operation is not possible.
Master unit and slave unit can be set automatically in twin and triple system.
●
No address setting is necessary.
Applicable "TWIN" and "TRIPLE" combination table.
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Outdoor unit
Type 200
U-200
combination
S-100
S-100
U-200
combination
S-71
S-71
S-71
U-200
combination
S-50
S-50
S-50
S-50
Tubing Connections
The following table shows the tube diameter.
●
(Branch tube kit should be used)
Outdoor unit main tube diameter
Branch tube diameter
(mm)
Liquid tube : ø9.52 (U-200)/
Liquid tube
ø12.7 (U-250)
Gas tube
Gas tube : ø25.4
TWIN
Branch tube kit (option)
DOUBLE TWIN
TRIPLE
The following table shows the equivalent tube lengths and height differences.
●
Total tube length
Maximum branch tube length
Maximum branch tube length difference
Maximum tube length difference of branch tube 1
(DOUBLE TWIN)
Maximum tube length difference of branch tube 2
(DOUBLE TWIN)
La
Outdoor located higher installation
Height difference
L
Outdoor located lower installation
Height difference between indoor units
Indoor unit
Indoor unit
Indoor unit
Indoor unit
Lb
La
Lb
La
Branch tube
Branch tube
L
L
Main tube
Main tube
(TWIN type)
• Use the main tube to gain any rise or fall required for the tubes.
• The number of bends should be 8 or less in a single system, and 15 or less overall.
Lb
• Branch tubes should be positioned horizontally.
La
Lc
Lc
Ld
L
Refrigerant charging
La
Lb
Addition amount of refrigerant [g/m]
01_320585_Eng_pg 2.indd 1
L
Tube diameter
TWIN
Liquid tube : ø 9.52
U-200PZH2E8
TRIPLE
Gas tube
: ø 25.4
Ld
Le
Lf
DOUBLE TWIN
TWIN
Liquid tube : ø 12.7
U-250PZH2E8
La
Lb
Gas tube
: ø 25.4
DOUBLE TWIN
L
Make additional charges by adding up tube length in an order of main tube (L) → branch tube (La → Lb → Lc wide diameter) and then selecting the amount of refrigerant
●
corresponding to the remaining (after 30m for the twin connection and after 20m for the triple/double-twin connections) liquid tube diameter and tube length from the table above.
Wiring
Power supply
Power supply
(220-230-240V~)
(220-230-240V~)
protective
protective
protective
earth
earth
Control
Control
cable
cable
Indoor unit
Indoor unit
Indoor unit
(TRIPLE type)
(DOUBLE TWIN type)
11. PRECAUTIONS REGARDING TEST RUN
Check Before Test Run
Outdoor unit
Check that the insulation resistant value is more than 1MΩ.
●
Use the 500 V mega-testers to measure the insulation.
Check point : between power supply terminal block (L1, L2, L3, or L, N) to earth.
Do not use the mega-tester for any other circuit except for voltage of 220-230-240V~ or 380-400-415V 3N~.
Power supply cable
Is the wire set up and connected as described in the instructions? Check for any phase sequence.
●
Indoor/outdoor connection wire
Are the wire connection's screws loose?
●
Earth wire
Is the open and close device / leakage breaker installed?
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Is the power supply cable's thickness and length appropriately measured as described in the instructions?
●
Is it earthed (grounded)?
●
Are the wire connections for the indoor/outdoor units connected as described in the instructions? Are there any looped wires?
●
Was the "N-phase" surely connected when connecting the power supply wire on the three-phase model?
●
If N-phase is not connected, only the fan may repeat turning ON/OFF without the compressor operating. In that case, check if there is
any problem with N-phase connection.
Refrigerant tube
Is the tubing installed as described in the instructions?
●
Are the tubes sizes appropriate?
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Does the tube's length adhere to the specifications?
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Is the branch tube slant being appropriately done as described in the instructions?
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Was vacuum removal sufficiently carried out?
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Was the leak tightness test carried out with nitrogen gas? Use the testing pressure of 4.15 MPa.
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Is the tubing insulation material appropriately installed? (Insulation material is necessary for both gas and liquid tubing.)
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Is the 3-way valve for the liquid tube and gas tube open?
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Always be sure to use a properly insulated tool to operate the short-circuit pin on the circuit board. (Do not use your finger.)
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Never switch the power supply ON until the installation has completed.
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Supply electrical current through all indoor units and check the voltage.
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Supply electrical current through all the outdoor units and check each inter-phase voltage.
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Before the test run, ensure to check that the 3-way valve is open. Operating while the valve is closed causes the compressor to fail.
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TYPE
8 HP
10 HP
PZH2
U-200PZH2E8
U-250PZH2E8
Type 250
U-200
U-250
S-1014
S-1014
S-125
S-125
U-200
S-6071
S-6071
S-6071
U-200
U-250
S-3650
S-3650
S-3650 S-3650
S-60
S-60
S-60
S-60
S-6071
Indoor unit combination
S-50
S-60
S-71
S-100
S-125
S-3650
S-6071
S-6071
S-1014
S-1014
ø6.35
ø9.52
ø9.52
ø9.52
ø9.52
ø12.7
ø15.88
ø15.88
ø15.88
ø15.88
CZ-P680BK2
Branch tube 1:CZ-P680BK2 + Branch tube 2:CZ-P155BK1
CZ-P3HPC2
SYMBOLS
TWIN
TRIPLE
DOUBLE TWIN
La
L+La+Lb
L+La+Lb+Lc
L+La+Lb+Lc+Ld+Le+Lf
La or Lb
La or Lb or Lc
La+Lc or La+Ld or Lb+Le or Lb+Lf
L
La > Lb > Lc
Lb+Lf → MAX
La > Lb
La - Lb
La+Lc → MIN
La - Lb
Lb - Lc
(Lb + Lf) - (La + Lc)
La - Lc
Lb > La
_____
_____
Lb - La
Ld > Lc
Lb
Lf > Le
_____
_____
Ld - Lc
La
Lb
Lf - Le
H1
L
H1
H2
H2 or H3 or H4
H2 or H3 or H4 or H5 or H6 or H7
Indoor unit
Indoor unit
Indoor unit
Indoor unit
Lc
Lc
Ld
Branch tube 2
La
Branch tube 1
(TRIPLE type)
L
Main tube
Le
Lf
Main tube
Branch tube
L
La, Lb
La, Lb, Lc
Lc, Ld, Le, Lf
60
45
-
-
60
-
45
-
60
45
-
20
80
45
-
-
80
45
-
45
Power supply
Power supply
Power supply
(380-400-415V 3N~)
(220-230-240V~)
(220-230-240V~)
Circuit breaker
Switch
protective
earth
earth
Control
cable
Control
cable
protective earth
: functional earthing
Indoor unit
Outdoor unit
(for the shielded cable)
Content check
Test Run Procedure
If there are duplicated system addresses, or if the settings for the Nos. of the indoor units are not consistent,
●
an alarm will occur and the system will not start.
Switch the power supply ON both indoor and outdoor unit.
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Short-circuit CHK pin on the outdoor main PCB.
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Do not remove CHK pin until test run is completed.
Removing CHK pin stops test run.
Short-circuit RUN pin on the outdoor main PCB for one second or longer.
●
Factory setting is cooling operation mode and cooling operation test run starts.
If heating operation starts, short-circuit both right side and centre of the MODE pin (centre and COOL)
continuously.
Ensure to conduct a test run. In addition, be sure to run the cooling operation test run for at least 20 minutes
●
before starting the heating operation test run.
To conduct heating operation test run, short-circuit left side and centre of the MODE pin (centre and HEAT)
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continuously.
Removing CHK pin's and MODE pin's short-circuit stops test run.
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For the test run using remote controller, please see installation instructions included with the remote controller.
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Caution for Pump Down
Pump down means refrigerant gas in the system is returned to the outdoor unit. Pump down is used when the unit is
to be moved, or before servicing the refrigerant circuit.
How to perform Pump-Down (Refrigerant recovery) properly
(1) Stop operation of the unit (cooling, heating etc.).
(2) Connect the pressure gauge to the service port of the gas tubing valve.
U-250
(3) Short-circuit the "PUMPDOWN" pin on an outdoor unit control PCB (CR) for more than 1 second to release.
Pump-Down begins and the unit starts operating.
S-1014
S-1014
●
During Pump-Down, LED1 blinks and LED2 is lit on an outdoor unit control PCB (CR).
●
"CHK" blinks on the remote controller.
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(4) Fully close the liquid tubing valve 2-3 minutes later.
The Pump-Down will begin.
(5) When the pressure gauge drops to 0.1-0.2MPa, close the gas tubing valve tightly and short-circuit the
"PUMPDOWN" pin for more than 1 second to release. That is the end of Pump-Down.
When running for more than 10 minutes, it stops even if the Pump-Down is not completed. Check the blocked
●
U-250
state of the liquid tubing valve.
lt also stops when the "PUMPDOWN" pin is short-circuited during the operation.
●
S-6071
S-6071 S-6071
* For compressor protection, do not operate to the point where the unit wiring side reaches negative pressure.
Note : In the case that inter-unit wiring is 30m or longer, you cannot pump-down. (lt may trigger the operation of the overload protection device.)
In this case, perform pump-down with pump-down device.
12. CHECKS AFTER INSTALLATION HAVE COMPLETED
Check the following items after completing installation.
●
Is there a short circuit with the intake air flow?
Is the insulation secure? (Refrigerant tubing)
Are there any errors with the wiring?
Are the terminal screws loose? Tightening torque (Unit: N•m {kgf•cm})
M4...1.57~1.96{16~20}, M5...1.96~2.45{20~25}
Is the drain water flowing smoothly?
Is the insulation material properly installed?
Is the earth wire securely connected?
Is the front panel and the indoor unit air conditioner firmly fixed and was the installation completed without any leakage from the refrigerant?
Are the indoor and outdoor units secured firmly installed with bolts at secured locations?
SPEC
13. REGARDING DELIVERY TO THE CUSTOMER
Lb
100m (U-200)
80m (U-250)
Request the customer to review the operating instructions and explain the operating method for the product.
●
Less than 20m
In addition, it is also recommended that regular inspection checks are agreed upon for maintenance.
●
User inspection places
Less than 10m
Serviceman inspection
places
Less than 10m
Less than 10m
Lc
Please turn over
Less than 30m
Less than 30m
Less than 0.5m
Indoor unit
Le
Lf
Branch tube 2
Lb
(DOUBLE TWIN type)
2020/3/26 12:07:13
01_320585_Eng_pg 2.indd 3
• Grill cleaning
• Exterior cleaning
• Check the operating status
• Clean the drain pan or things related to the water discharge
• Heat exchanger cleaning
Page 1
Outdoor main PCB
LED1
LED2
CHK pin
PUMPDOWN
RUN pin
MODE pin
*MODE pin: factory setting is cooling operation
mode.
2020/3/26 12:07:13