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4. Move idle control to full throttle setting.
5. Check grounding.
6. Welding Cable Diagram (Selecting Weld Cable Sizes)*:
WARNING: DO NOT USE WORN, DAMAGED, UNDERSIZED, OR POORLY SPLICED CA-
BLES. TURN OFF POWER BEFORE CONNECTING TO WELD OUTPUT TERMINALS.
Weld Cable Size** and Total Cable (Copper) Length in Weld Circuit Not Exceeding***
100 ft (30 m)
or Less
Welding
Amperes
100% Duty
Cycle
100
4 (20)
150
3 (30)
200
2 (35)
* This chart is a general guideline and may not suit all applications. If cable overheats, use
next size larger cable.
**Weld cable size (AWG) is based on either a 4 volts or less drop or a current density of at
least 300 circular mils per ampere ( ) = mm2 for metric use.
***For distances longer than those shown in this guide, call a representative at 800-553-
9053.
ELECTRODE CHART
AMPERAGE RANGE
3/32
6010
1/8
and
5/32
6011
3/16
1/16
5/64
3/32
6013
1/8
5/32
3/16
3/32
1/8
7014
5/32
3/16
3/32
1/8
7018
5/32
3/16
Operator's Manual
Operating the Unit
Weld Output Terminals
150 ft
200 ft
250 ft
(45 m)
(60 m)
(70 m)
10 − 100% Duty Cycle
4 (20)
3 (30)
2 (35)
2 (35)
1 (50)
1 (50)
1 (50)
1/0 (60)
2/0 (70)
300 ft
350 ft
400 ft
(90 m)
(105 m)
(120 m)
1 (50)
1/0 (60)
1/0 (60)
2/0 (70)
3/0 (95)
3/0 (95)
3/0 (95)
4/0 (120)
4/0 (120)
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