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Idiomas disponibles
Idiomas disponibles
Tools Required
•
Torx Driver Set
•
Ratchet/Wrench Set (Standard/Metric)
•
Drill and Drill Bit Set
•
Wire Cutters
•
Wire Strippers/Wire Crimps
•
Torque Wrench (30 lb. ft. capacity)
•
Zip Ties
•
Cable Protection (i.e., flexible electrical conduit or electrical tape)
Torque Specifi cations
Please use the recommended torque specifi cations when assembling this product unless otherwise
specifi ed in the instructions.
FASTENER SIZE
FASTENER TORQUE
(Grade 5)
lb-ft
(N.m)
1/4"
8
(11)
5/16"
17
(23)
3/8"
30
(40)
7/16"
48
(66)
1/2"
74
(100)
9/16"
106
(144)
5/8"
148
(200)
3/4"
269
(364)
Inspect all nuts and bolts on all related hardware periodically. Tighten all nuts that appear to be loose. Stripped, fractured, or bent bolts
or nuts need to be replaced.
BEFORE YOU BEGIN
FASTENER SIZE
FASTENER TORQUE
(Class 8.8)
lb-ft
M4
(2)
M5
(4.5)
M6
(7.5)
M8
(18)
M10
(37)
WARN INDUSTRIES
5
INSTALLATION INSTRUCTION
REMOVE CONTROL PACK FROM
WINCH
To prevent serious injury or death. Always
WARNING
place the supplied terminal boots on wires and terminals as
directed by the installation instructions.
To prevent serious injury or death from
WARNING
electrical fi re:
Never route electrical cables across sharp edges.
Never route electrical cables near parts that get
hot.
Never route electrical cables through or near
moving parts.
Avoid pinch and wear/abrasion points when
installing all electrical cables.
Always insulate and protect all exposed wiring
WARNING
and electrical terminals.
1.
Disconnect the vehicle battery cables,
negative terminal first. All work with electrical
wires and cables must be completed with the
(N.m)
battery completely disconnected from the
3
vehicle wiring.
6
10
2.
Disconnect the ground cable on the under
side of the winch (see figure 1). Make sure the
25
small black wire that connects to the control
50
pack is disconnected and hanging freely.
3.
Remove the top buss bar cover by unscrewing
the fastener holding it in place. Retain
fastener for later use.
4.
Remove the three motor terminal nuts that
secure the buss bars to the motor. Retain the
terminal nuts and lock washers for future step.
89959A1
89959A1
Small Black
Wire
Disconnect Ground Wire
Figure 1
Remove
Buss Bar Cover
Control Pack
Terminal
Nuts
Buss Bars
Figure 2
WARN INDUSTRIES
6
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