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Cutting Jaws (not included)
The Crimper is compatible with the following
Southwire cutting jaws. Refer to the cutting jaws'
instructions for use.
Jaw Type
ACSR Jaws
(Cat. No. STJ6-ACSR)
CU/AL Jaws
(Cat. No. STJ6-CUAL)
* CU/AL Jaws will cut any aluminum cable with a diameter
less than 1.225"
OPERATION
To reduce the risk of explosion,
WARNING
electric shock and property
damage, do not use on live electrical lines.
Tool is NOT insulated. Contact with a live
circuit could result in severe injury or death.
Turn off power before making a crimp.
Keep hands away from crimping jaws while
tool is in use. Fingers could be crushed.
Always remove battery pack before changing
or removing accessories. Only use accessories
specifically recommended for this tool. Others
may be hazardous.
To reduce the risk of injury, wear safety goggles
or glasses with side shields.
Crimping
Before crimping:
• Inspect the jaws and dies for cracks or other dam-
age. Do not use damaged jaws or dies. Contact
Southwire Tools & Assembled Products.
• Ensure retaining pin is properly seated and dies are
properly installed.
• Jaws, dies, connectors, and cables must be used in
an APPROVED COMBINATION. Improper combina-
tions can result in a faulty crimp.
• Inspect and discard workpieces with cracks or wear
before use. Materials may crack or shatter.
• Follow connector manufacturers' installation instruc-
tions. Other uses may cause damage to the tool,
accessories, and workpiece.
1. Insert battery pack.
2. Place jaws with installed dies around the connec-
tor.
3. Hold tool securely. Press and hold the trigger.
4. When the cycle is complete the tool will switch off
and the indicator will light. Release the trigger.
LED
Indicator
Definition
Solid Green Tool completed the operation and
reached full crimping pressure.
Solid Red
Tool completed the operation but did
NOT reach full crimping pressure.
Flashing Red Tool did NOT complete the operation.
Flashing
Tool has reached its service interval
Red/Green
(40,000 crimps). Red/Green flashing
will begin after the solid Red or Green
(after Solid
indicator for the operation is displayed.
Green or
Southwire recommends that the tool be
Solid Red)
inspected and preventative maintenance
completed. Return tool to Southwire
Tools & Assembled Products.
Maximum Capacity
ACSR: 477 MCM Hen ACSR
Guy Wire: 3/8" Non-EHS
Copper Cable - 750 MCM
Aluminum Cable - 1000 MCM *
5. Continue crimping according to the connector
manufacturer's instructions. See the "Lug and
Splices" charts for more information.
• For splices, begin crimping in the center, work-
ing outward.
• For lugs, begin crimping near the pad, working
outward.
6. Two LEDs will light the workpiece when the trigger
is pulled.
Backup Release Valve
If the jaws need to be opened without completing the
cycle, press and hold the backup release valve. Hold
tool securely until the cylinder retracts fully.
MAINTENANCE
To reduce the risk of injury, always
WARNING
unplug the charger and remove the
battery pack from the charger or tool before per-
forming any maintenance. Never disassemble the
tool, battery pack or charger. Contact Southwire Tools
& Assembled Products for ALL repairs.
Maintaining Tool
Keep your tool, battery pack and charger in good
repair by adopting a regular maintenance program.
Inspect your tool for issues such as undue noise,
misalignment or binding of moving parts, breakage of
parts, or any other condition that may affect the tool
operation. Return the tool, battery pack, and charger
to Southwire Tools & Assembled Products for repair.
After six months to one year, depending on use, re-
turn the tool, battery pack and charger to Southwire
Tools & Assembled Products for inspection.
If the tool does not start or operate at full power
with a fully charged battery pack, clean the contacts
on the battery pack. If the tool still does not work
properly, return the tool, charger and battery pack, to
Southwire Tools & Assembled Products for repairs.
Hydraulic Fluid
To extend the life of the tool, return the tool to
Southwire Tools & Assembled Products for hydraulic
fluid replacement after 30,000 crimps or 2 years of use.
Jaws and Dies
Inspect jaws and dies for cracks or damage. Do not
use damaged jaws or dies.
To reduce the risk of personal in-
WARNING
jury and damage, never immerse
your tool, battery pack or charger in liquid or
allow a liquid to flow inside them.
Clean dust and debris from vents. Keep handles
clean, dry and free of oil or grease. Use only mild
soap and a damp cloth to clean, since certain clean-
ing agents and solvents are harmful to plastics and
other insulated parts. Some of these harmful agents
include gasoline, turpentine, lacquer thinner, paint
thinner, chlorinated cleaning solvents, ammonia and
household detergents containing ammonia. Never
use flammable or combustible solvents around tools.
For repairs, return the tool, battery pack and charger
to Southwire Tools & Assembled Products.
5
Cleaning
Repairs
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