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Control pressure and surface contact between
wheel and workpiece. Too much pressure causes
over-bending of wires and heat build-up causing
premature wire breaking, rapid dulling and reduced
brush life. Instead of more pressure, try a wire wheel
with more aggressive cutting action (increased wire
size, decreased wire length or different brush type
(knot type vs. crimped wire type).
Using Sanding Discs
Hold tool at 5° to 15° angle to ensure proper sanding
pressure and control. Too great an angle will result
in too much pressure and could cause excessive
wear to the disc and workpiece. Too small an angle
will reduce control.
Use long, sweeping, side to side strokes, advancing
forward to produce the desired finish.
For best result use only this
portion of disc
Cross Sanding - When finishing a surface that
has been prepared by a coarse disc or wheel, sand
at right angles to the strokes made by the coarser
disc. Finishing marks left from previous sanding are
easily seen and removed for a uniform finish. Failure
to cross sand when changing from a coarse disc to
a finishing disc may result in deep scratches and
circular marks.
Removing Welds or Hammer Marks - When remov-
ing welds or hammer marks, limit coarse sanding to
the immediate area. Use successively finer grits to
smooth surface.
Finishing Metal - Constantly move across the sur-
face. Work faster on curved surfaces where contact
areas are smaller and pressure is greater. Flat areas
may appear at the end of the stroke when pressure
is too heavy. Ease up on pressure at end of each
stroke and when reversing strokes.
Troubleshooting
Deep scratches and circular marks can result from:
• Using too coarse a grit
• Using a partially glazed disc
• Dirt or loose metal on the workpiece
• Failure to sand across the grain when changing from
coarse to finishing discs
• Failure to use closed coated discs to reduce the
problem of grains working loose and scratching the
workpiece
Bluish discoloration of metal surface indicates:
• Excessive heat caused by circular motion in a small area
• Excessive pressure
• Use of worn out or glazed discs
MAINTENANCE
To reduce the risk of injury, always
WARNING
unplug the tool before performing
any maintenance. Never disassemble the tool.
Contact a MILWAUKEE service facility for ALL
repairs.
Hold at a
5° to 15° angle
Maintaining Tools
Keep your tool in good repair by adopting a regular
maintenance program. Inspect your tool for issues
such as undue noise, misalignment or binding of
moving parts, breakage of parts, or any other condi-
tion that may affect the tool operation. Return the tool
to a MILWAUKEE service facility for repair. After six
months to one year, depending on use, return the
tool to a MILWAUKEE service facility for inspection.
To reduce the risk of personal in-
WARNING
jury, electric shock and damage,
never immerse your tool in liquid or allow a liquid
to flow inside it.
Clean dust and debris from vents. Keep handles
clean, dry and free of oil or grease. Use only mild
soap and a damp cloth to clean, since certain clean-
ing agents and solvents are harmful to plastics and
other insulated parts. Some of these include gasoline,
turpentine, lacquer thinner, paint thinner, chlorinated
cleaning solvents, ammonia and household deter-
gents containing ammonia. Never use flammable or
combustible solvents around tools.
For repairs, return the tool to the nearest service center.
ACCESSORIES
Use only recommended accesso-
WARNING
ries. Others may be hazardous.
For a complete listing of accessories, go online to
www.milwaukeetool.com or contact a distributor.
SERVICE - UNITED STATES
1-800-SAWDUST
Monday-Friday, 7:00 AM - 6:30 PM CST
www.milwaukeetool.com
or visit
Contact Corporate After Sales Service Technical
Support with technical, service/repair, or warranty
questions.
Email: metproductsupport@milwaukeetool.com
B e c o m e a H e a v y D u t y C l u b M e m b e r a t
www.milwaukeetool.com to receive important
notifications regarding your tool purchases.
SERVICE - CANADA
Milwaukee Tool (Canada) Ltd
1.800.268.4015
Monday-Friday, 7:00 AM - 4:30 PM CST
or visit www.milwaukeetool.ca
LIMITED WARRANTY
USA & CANADA
Every MILWAUKEE power tool* (see exceptions below) is warranted
to the original purchaser only to be free from defects in material and
workmanship. Subject to certain exceptions, MILWAUKEE will repair or
replace any part on an electric power tool which, after examination, is
determined by MILWAUKEE to be defective in material or workmanship
for a period of five (5) years** after the date of purchase unless otherwise
noted. Return of the power tool to a MILWAUKEE factory Service Center
location or MILWAUKEE Authorized Service Station, freight prepaid and
insured, is required. A copy of the proof of purchase should be included
with the return product. This warranty does not apply to damage that
MILWAUKEE determines to be from repairs made or attempted by
anyone other than MILWAUKEE authorized personnel, misuse, altera-
tions, abuse, normal wear and tear, lack of maintenance, or accidents.
Normal Wear: Many power tools need periodic parts replacement and
service to achieve best performance. This warranty does not cover
repair when normal use has exhausted the life of a part including, but
not limited to, chucks, brushes, cords, saw shoes, blade clamps, o-rings,
seals, bumpers, driver blades, pistons, strikers, lifters, and bumper
cover washers.
8
Cleaning
Repairs
(1.800.729.3878)
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