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screw exposed. Align the slots on the back of the charger
with the exposed screws and fully engage them in the slots.
Charger Cleaning Instructions
WARNING: Shock hazard. Disconnect the charger
from the AC outlet before cleaning. Dirt and grease
may be removed from the exterior of the charger using
a cloth or soft non-metallic brush. Do not use water or
any cleaning solutions.
Important Charging Notes
1. Longest life and best performance can be obtained if
the battery pack is charged when the air temperature is
between 65 °F and 75 °F (18 ° – 24 °C). DO NOT charge
the battery pack below +40 °F (+4.5 °C), or above
+104 °F (+40 °C). This is important and will prevent
serious damage to the battery pack.
2. The charger and battery pack may become warm to the
touch while charging. This is a normal condition, and
does not indicate a problem. To facilitate the cooling of
the battery pack after use, avoid placing the charger or
battery pack in a warm environment such as in a metal
shed or an uninsulated trailer.
3. If the battery pack does not charge properly:
a. Check operation of receptacle by plugging in a lamp
or other appliance;
b. Check to see if receptacle is connected to a light
switch which turns power off when you turn out
the lights;
c. Move the charger and battery pack to a location
where the surrounding air temperature is
approximately 65 °F – 75 °F (18 ° – 24 °C);
d. If charging problems persist, take the tool, battery
pack and charger to your local service center.
4. The battery pack should be recharged when it fails to
produce sufficient power on jobs which were easily
done previously. DO NOT CONTINUE to use under these
conditions. Follow the charging procedure. You may
also charge a partially used pack whenever you desire
with no adverse effect on the battery pack.
5. Foreign materials of a conductive nature such as, but
not limited to, grinding dust, metal chips, steel wool,
aluminum foil, or any buildup of metallic particles
should be kept away from charger cavities. Always
unplug the charger from the power supply when there
is no battery pack in the cavity. Unplug the charger
before attempting to clean.
6. Do not freeze or immerse the charger in water or any
other liquid.
Storage Recommendations
1. The best storage place is one that is cool and dry, away
from direct sunlight and excess heat or cold.
2. For long storage, it is recommended to store a fully
charged battery pack in a cool dry place out of the
charger for optimal results.
8
nOTE: Battery packs should not be stored completely
depleted of charge. The battery pack will need to be
recharged before use.
SAVE THESE INSTRUCTIONS FOR
FUTURE USE
COMPONENTS (FIG. A)
WARNING: Never modify the power tool or any part
of it. Damage or personal injury could result.
Refer to Figure A at the beginning of this manual for a
complete list of components.
Intended Use
This tool is designed for professional medium-duty
routing applications.
DO nOT use under wet conditions or in presence of
flammable liquids or gases.
DO nOT let children come into contact with the tool.
Supervision is required when inexperienced operators use
this tool.
ASSEMBLY AND ADJUSTMENTS
WARNING: To reduce the risk of serious personal
injury, turn unit off and remove the battery pack
before making any adjustments or removing/
installing attachments or accessories. An
accidental start-up can cause injury.
Bit Installation and Removal (Fig. D)
WARNING: Projectile hazard. Only use bits with
shanks that match the installed collet. Smaller
shank bits will not be secure and could become loose
during operation.
CAUTION: Never tighten the collet without first
installing a router bit in it. Tightening an empty
collet, even by hand, can damage the collet.
NOTICE: Do not use router bits with a cutting
diameter in excess of 1-3/8" (34.9 mm) in this tool.
To Install the Bit
1. Remove the motor unit from the base unit. Refer to
Removing the Motor from the Fixed Base/Removing
the Motor from the Plunge Base (if needed).
2. Clean and insert the round shank of the desired router
bit into the loosened collet as far as it will go and then
pull it out about 1/16" (1.6 mm).
3. Depress the spindle lock button
shaft in place while turning the collet nut
with the wrench provided.
nOTE: The unit is equipped with multiple spindle lock
detents allowing an optional "manual ratchet" method
of tightening the bit.
To tighten with the "manual ratchet" method:
a. Without removing the wrench from the collet
nut
, release pressure on the spindle lock
22
button
.
7
b. With the wrench still on the collet nut, reverse the
tightening direction to reset the wrench position.
7
to hold the spindle
22
clockwise
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