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LED Indicator (Fig. A)
The LED indicator
10
will remain lit green during normal
activity, or blink in a pattern of red light to alert you a
tool protection feature has been activated. Refer to the
LED Guide at the back of this manual for explanations of
blink patterns.
ASSEMBLY AND ADJUSTMENTS
WARNING: To reduce the risk of serious personal
injury, turn tool off and disconnect tool from
power source before making any adjustments or
removing/installing attachments or accessories.
Be sure the trigger switch is in the OFF position. An
accidental start-up can cause injury.
Attaching Side Handle (Fig. A)
WARNING: Before using the tool, check that the
handle is tightened securely.
Screw the side handle
5
either side of the gear case. The side handle should always be
used to maintain control of the tool at all times.
Guards
CAUTION: Guards must be used with all grinding
wheels, cutting wheels, sanding flap discs, wire
brushes, and wire wheels. The tool may be used
without a guard only when sanding with conventional
sanding discs. Refer to Figure A to see guards provided
with the unit. Some applications may require
purchasing the correct guard from your local dealer or
authorized service centre.
NoTE: Edge grinding and cutting can be performed with
Type 27 wheels designed and specified for this purpose;
6 mm thick wheels are designed for surface grinding
while thinner Type 27 wheels need to be examined for the
manufacturer's label to see if they can be used for surface
grinding or only edge grinding/cutting. A Type 1 guard must
be used for any wheel where surface grinding is forbidden.
Cutting can also be performed by using a Type 41 wheel and
a Type 1 guard.
NoTE: See the Grinding and Cutting Accessory Chart to
select the proper guard / accessory combination.
Adjusting and Mounting Guard
(Fig. A, B, C)
CAUTION: Turn unit off and unplug the tool before
making any adjustments or removing or installing
attachments or accessories.
CAUTION: BEFORE operating the tool, identify which
guard adjustment option your tool is set to.
adjustment options
For guard adjustment, the guard release lever
one of the alignment holes
a ratcheting feature. Your grinder offers two options for
this adjustment.
TM
•
one-touch
: In this position the engaging face is
slanted and will ride over to the next alignment hole
when guard is rotated in a clockwise direction (spindle
facing user) but self-locks in the anti-clockwise direction.
36
tightly into one of the holes on
7
engages
13
on the guard
6
collar using
TM
Two-touch
: In this position the engaging face is
•
straight and squared off. It will NOT ride over to the next
alignment hole unless guard release lever is pressed and
held while simultaneously rotating the guard in either
a clockwise or anti-clockwise direction (spindle facing
user).
TM
One-Touch
setting Guard adjustment options
To adjust the guard release lever
adjustment option:
1. Remove screw
20
using a T20 bit.
2. Remove the guard release lever taking note of the
spring
position. Choose the end of the lever for
12
the desired adjustment option. One-touch will use the
slanted end of the guard release lever to engage the
alignment holes
13
will use the squared end to engage the alignment
holes on the guard collar.
3. Replace the guard release lever, positioning the chosen
end under the spring. Ensure the guard release lever is in
proper contact with the spring.
4. Replace screw and torque to 2.0-3.0N-m. Ensure proper
installation with spring return function by depressing
guard release lever.
Mounting Guard (Fig. C)
CAUTION: Prior to mounting guard, ensure the screw,
lever, and spring are fitted correctly before mounting
the guard.
1. With the spindle
facing the operator, press and hold
1
the guard release lever
2. Align the lugs
14
on the guard
the gear case.
3. Push the guard down until the guard lugs engage and
rotate them in the groove on the gear case hub. Release
the guard release lever.
To position the guard:
TM
one-touch
: Rotate the guard clockwise into the
desired working position. Press and hold the guard
release lever
7
release lever to rotate the guard in the
anti-clockwise direction.
TM
Two-touch
: Press and hold the guard release lever
Rotate the guard clockwise or anti-clockwise into the
desired working position.
NoTE: The guard body should be positioned between
the spindle and the operator to provide maximum
operator protection.
The guard release lever should snap into one of the
alignment holes
13
that the guard is secure.
5. To remove the guard, follow steps 1–3 of these
instructions in reverse.
TM
Two-Touch
for desired
7
on the guard
collar. Two-touch
6
.
7
6
with the slots
on the guard collar. This ensures
15
on
7
.
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