Before Use
Dust Extraction
• For a cleaner, safer work environment, and to protect the tool from dust and over-heating,
connect a dust extraction system or workshop vacuum cleaner to the 35mmØ Dust Extraction
Port (21).
• The saw also comes with a 32mmØ adaptor.
• Regularly clean the area of the tool with a vacuum where a dust extraction system cannot be
fitted or used.
Note: One blade is pre-fitted; make sure the Blade Securing Bolt is securely tightened before first
use. See 'Replacing the saw blade' section in manual.
WARNING: Always check for an expiry date on the Cutting Disc before use (remove from tool if
necessary). This will be either printed on the label or stamped on the inner steel ring of the disc.DO
NOT use an expired disc as it may shatter in use.
Connecting lengths of track
• Using the Track (23) and Track Assembly Bar (24) supplied you can connect lengths of Track for
long cuts.
• The tool comes with 2 x Track pieces and 1 x Track Assembly Bar.
• To assemble the Track, slacken screws 1 & 2 on Track Assembly Bar (24) (Image E) using the Hex
Key (25) provided.
• Slide the Track Assembly Bar into one of the Track pieces as illustrated and tighten screws 1 &
2 (Image E).
• Slacken screws 3 & 4 using the Hex Key and slide the second Track piece onto the end of the Track
Assembly Bar (Image F).
• Tighten screws 3 & 4.
Preparing the track
Note: Before first use it is necessary to trim the rubber kerf strip running along one edge of each
length of track
1. Secure the track to a suitable piece of scrap timber using the Clamps (27).
2. Perform a cut along the full length of the track. This will trim the kerf strip to the exact size
required for the saw.
3. Dispose of the waste rubber strip.
Maintaining the track
• Before first use and from time to time as needed, apply a light spray of lubricant so that the saw
will glide smoothly along the length of the Track.
• Do not allow dust, shavings or other debris to build up on the Track.
Clamping the track
• The Track comes with built in rubber friction strips but the Track (23) should always be clamped
wherever possible using the Clamps (27) supplied.
• Clamping the Track will provide a stable cutting position for fast accurate cutting.
• Ensure when positioning the Clamps (27) that they do not interfere with the saw blade whilst
cutting.
Workpiece support
• Large panels and long pieces must be well supported close to both sides of the cut to avoid
pinching and kickback.
• Place the workpiece 'best' face down, so that if any splintering occurs, it is more likely to occur on
the face that is less visible.
Operation
Note: When accuracy is critical, use a set square to check the angle and make test cuts on a scrap
piece of material.
Assembling & fixing the track
• For guidance on assembling and securing the track see the 'Before Use' section of the manual.
Using the fine adjustment cams
• The Front and Rear Fine Adjustment Cams (9 & 12) enable you to remove excessive play between
the track and the saw to ensure cutting accuracy as the saw moves along the track.
1. Turn the Cams (9 & 12) to position A to the disengage the cams (Image H).
2. Place the saw in the track.
3. Turn the Cams anti-clockwise to gradually decrease play between the saw and track (Image I).
Note: Make sure when adjusting the Cams that the saw can slide along the Track (23) with little
resistance.
Setting depth of cut
See Image C
• Depth of cut may be adjusted from 0 – 55mm (2-11/64"). The depth can be set by direct
reference to the depth scale, which has been calibrated to take account of the track, so no
additional calculation is required.
• Loosen the Depth Adjustment Screw (15) and adjust until the pointer aligns with the cut depth
required on the Depth Scale (17).
• Tighten the Depth Lock firmly.
• The saw will now only be able to plunge to the set depth.
Adjusting the bevel angle
See image D
WARNING: After setting the angle and before use, ensure the front and rear cams are engaged
before making a bevel cut. Failure to do so could result in serious personal injury.
• The bevel angle may be adjusted from 0° - 45°
1. Loosen the Front and Rear Bevel Locks (8 & 13).
2. Pivot the body of the saw until the bevel angle pointer adjacent to the Front Bevel Lock aligns
with the bevel angle required on the Bevel Angle Scale (14).
3. Tighten the Front and Rear Bevel Locks firmly.
4. Engage the Front and Rear Adjustment Cams (9 & 12) (see 'Using the fine adjustment cams').
5. The saw is now secured ready for cutting at the bevel angle required.
Anti-kickback
• Kickback is a sudden reaction to a pinched, bound or misaligned saw blade, causing an
uncontrolled saw to lift up and out of the workpiece towards the operator.
Note: If kickback does occur, check that the guide rail is not damaged before continuing with
the cut.
Cutting
IMPORTANT
• Check that the workpiece and Track are properly supported and secured so that movement
cannot occur whilst the saw is in operation.
• Always hold the machine with both hands using the Front and Rear Handles (1 & 6).
• Always push the saw forwards. NEVER pull the saw backwards towards you.
• Wear all safety equipment required to use this tool. See 'Safety' .
1. Ensure Trigger Lock (3) is locked (Image A) and the Plunge Lock (4) is Locked (Image J) before
sliding the saw into the Track (23).
2. For a bevel cut, secure the saw to the track by rotating the Adjustment Cams (9 & 12) (Image I).
3. Select the desired bevel angle and plunge depth see 'Adjusting the bevel angle' and 'Setting
Depth of Cut' sections.
4. Once the desired angle is selected adjust the Fine Adjustment Cams to allow the saw to move
along the Track (23).
5. Disengage the Trigger Lock (3) and the Plunge Lock (4) (Image A) (Image J).
Note: The Plunge Lock will engage automatically if the switch is released before plunging.
6. Hold the saw firmly with both hands and squeeze the Trigger Switch (5) to switch the tool ON
(Image B).
7. Allow the blade to reach full speed, then with the Plunge Lock disengaged (Image J & B) plunge
the blade to your set depth.
8. Push the saw forward along the track to engage the blade with the workpiece and start the cut.
9. Maintain a consistent feed rate - too fast may put excessive strain on the motor, while too slow
may burnish your workpiece. Avoid any sudden movements of the saw.
10. A fter completing the cut, switch the tool OFF by releasing the Trigger Switch then allow the blade
to come to a complete stop before removing the saw from the track.
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