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3-2. FLARING WORK
1) Cut the copper pipe correctly with pipe cutter. (Fig. 1, 2)
2) Completely remove all burrs from the cut cross section of pipe. (Fig. 3)
• Aim the copper pipe downward while removing burrs to prevent burrs
from dropping in the pipe.
3) Remove flare nuts attached to indoor and outdoor units, then put them on
pipe having completed burr removal. (Not possible to put them on after
flaring work.)
4) Flaring work (Fig. 4, 5). Firmly hold copper pipe in the dimension shown
in the table. Select A mm from the table according to the tool selected.
5) Check
• Compare the flared work with Fig. 6.
• If flare is noted to be defective, cut off the flared section and do flaring
work again.
Pipe
Clutch
Nut
diameter
type tool
(mm)
(mm)
for R32,
R410A
ø6.35
en
17
(1/4")
ø9.52
22
(3/8")
0 to 0.5
ø12.7
26
(1/2")
ø15.88
29
(5/8")
3-3. PIPE CONNECTION
• The connected pipe size differs depending the models and the capacities
of indoor units.
Indoor unit capacity
Liquid pipe size
Gas pipe size
*1 Use a joint pipe if the connection of the indoor unit differs.
• Use tightening torque table above as a guideline for indoor unit side union
joint section, and tighten using two wrenches. Excessive tightening dam-
ages the flare section.
1) Apply a thin coat of refrigeration oil (G) to the flared ends of the pipes and
the pipe connections of the outdoor unit.
2) Align the center of the pipe with that of the pipe connections of the outdoor
unit, then hand tighten the flare nut 3 to 4 turns.
3) Tighten the flare nut with a torque wrench as specified in the table.
• Over-tightening may cause damage to the flare nut, resulting in refrigerant
leakage.
• Be sure to wrap insulation around the piping. Direct contact with the bare
piping may result in burns or frostbite.
3-4. INSULATION AND TAPING
1) Cover piping joints with pipe cover.
2) For outdoor unit side, surely insulate every piping including valves.
3) Using piping tape (E), apply taping starting from the entry of outdoor unit.
• Stop the end of piping tape (E) with tape (with adhesive agent attached).
• When piping have to be arranged through above ceiling, closet or where
the temperature and humidity are high, wind additional commercially sold
insulation to prevent condensation.
8
A (mm)
Tightening torque
Clutch
Wing nut
type tool
type tool
N•m
for R22
for R22
13.7 to 17.7 140 to 180
1.5 to 2.0
34.3 to 41.2 350 to 420
1.0 to 1.5
49.0 to 56.4 500 to 575
2.0 to 2.5
73.5 to 78.4 750 to 800
15 ~ 42
ø6.35
Indoor unit: MSZ
ø9.52
Indoor unit: other
ø9.52
Copper pipe
Burr
Spare reamer
kgf•cm
Die
Flare nut
When installing the unit, securely connect the refrigerant pipes
50
before starting the compressor.
ø6.35
ø9.52 *1
ø12.7
When there are the ports which are not used, make sure their
nuts are tightened securely.
No good
Good
Copper
pipe
Tilted Uneven Burred
Fig. 1
Flaring tool
Pipe cutter
Clutch type
Wing nut type
Fig. 3
Inside is shin-
Smooth all
ing without any
around
scratches.
Copper pipe
Fig. 5
WARNING
CAUTION
Fig. 2
Fig. 4
Even length
all around
Fig. 6
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